Budget Proton Packs (Refurbs & new gear Pg2)

TVsRobLowe

Active Member
This is copied over from a thread on another forum. I've been waiting for registration to open to post here, so pardon the past tense used in this post. The packs are now complete and I will post finished pictures tonight. I was able to make all 4 with Alice Packs for $165.

I'm going to try to get them as accurate as I can within my budget. Now I'm not a person to nitpick and go all out and be completely accurate on my props, but I know when something looks like ****. I have a background in graphics and sign making, so I decided the most durable way to do it the cheapest way and have a somewhat accurate representation to do these was with foamcore.

Taking Stefan's plans, I scaled them up in photoshop and printed out templates for the main parts. Using my excellent, trustworthy, and sexy Logan 1500, I got started on cutting. Once the main parts were assembled, they were filled with Great Stuff for stability. The Great Stuff warped the gun mount blocks a bit, but eh, I don't feel like rebuilding them.
All foamcore parts are held together with Elmer's glue within the 45 degree cuts, hot glue on the corners, and Elmer's version of Gorilla Glue for anything attached to either the motherboard or another part (for example: Ion Arm to Booster box is the gorilla glue). On some of the areas you'll see some yellow poster board, that was overlayed just to smooth out the areas.

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(the Powercell, gearbox, and gunmount are not attached yet)

For the cyclotron, 9" Cake pans from Dollar General were bought because Walmart no longer stocks those 2-for-4 dollar aluminum ones. I looked all over online and at local Hardware stores for the correct size washers, and couldn't find anything near the correct size (******* Ace Hardware). So screw it, I'll use 3" reflectors bought in bulk on ebay and mask off the center hole. Good enough for me. Measuring cups are used for those round things on the spacer and the ..is it HGA? I don't remember. Water Bottle caps for accents on the booster and crank knobs.

Hmm, what else. The cosmetic strips on the Power Cell, gun mount, and gear box are craft foam.

For the actual gun mount, I'm using flushmount brackets instead of the V-Hooks.

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For lighting, I'm using off-the-shelf battery powered lights. Last year I picked up these pumpkin lights with a red LED chaser for 25 cents during Walmarts after Halloween clearance. I removed all of the LEDs, and replaced and extended 4 of them. Incredibly cheap cyclotron lights, but damn am I happy with them.

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For the powercell, I bought these umm...Raver sticks on ebay? They have 7 modes, but the one I will be using chases up/down from red to blue LEDs. Yes, I know the powercell doesn't have red lights. My cheap one does.

Here is a picture of all of them together:
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Next on my list, before I get to the throwers, is to do the bumpers.

When I get to them, the Clippards, PPD, and Booster tube will be made from PVC pipe. Booster frame made from some picture frames from the dollar store.

I've picked up some striped cloth to make my pack cable. It's not accurate by any means, but it has thin vertical stripes in gray, white, yellow, black, and blue. I plan to stiffen it by painting it with Mod Podge, then cutting to size.

Before I put any sort of paint on these, I'm going to paint them with latex primer. Not only because it seals the foamcore, but also because it will waterproof the packs, which was a big problem last year when the Halloween street party I went to was rained out.



Update 11/16

Here are a few pictures of the completed packs & other gear (with some crowd abuse) from a massive Halloween street party :
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Thanks for looking!
- Rob
 
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Re: Budget Proton Packs

I'm interested to see how your thrower was made. Did you post this on gbprops?
 
Re: Budget Proton Packs

I do not post on GBprops.

I wish I had more pictures of the thrower, but the best I can describe it would be:
- Foamcore for the body
- "home depot" grips
- PVC for the handles
- PVC couplers along with an internal 3 LED flashlight and a plastic test tube for the tip
- PVC reducer with a threaded end for quick release between the thrower and pack if the loom tubing was pulled.
- Lighting from $4 battery powered LED string lights from Big Lots. The battery pack is external and is placed where the heat sink should reside. I was planning on disguising the battery pack as the heat sink, but did not have time before halloween.
- Light caps made from sticks of hot glue with different diameters.

Details like the vent cuts on the top of the thrower box were left out for stability, what I used is just a print out. I'm actually refurbishing the throwers, as at the street party most were severely damaged. That is okay though, as it was expected. The packs held up wonderfully considering the abuse they took. Some things, like the tubing from the spacer to the crank box, tubing from the pack to the wand, and the ion arm were made to either detach or be highly flexible, to withstand the crowds.
 
Re: Budget Proton Packs

well I'll be...that is pretty clever, cheap, and way cool.
thanks for sharing and welcome to the group.
 
Re: Budget Proton Packs

WOW those look great and ahem so does the Rogers female GB :love
 
Re: Budget Proton Packs

This is an ingenius solution for a prop I've found to be cost prohibitive time and time again. Fantastic!
 
Re: Budget Proton Packs

Just when I thought we were having a dry spell.

Those are amazing (y)thumbsup:thumbsup
beautiful work, and thank you for the photos.

Your very talented and we need more people that think like this on these forums. Great Idea.
 
Re: Budget Proton Packs

This was a great thread. Welcome to the board, what an awesome way to introduce yourself!
 
Re: Budget Proton Packs

I agree with Rogers being attractive. She's my best friend and my sister in law, so I'm not sure how I should feel about that. :unsure But she sewed up our elbow pads ( more like elbow warmers), and made her suit by modifying this, so I admire her talent. :cool Her help with the last minute details on the pack was invaluable.

Thanks for the replies to this, last I checked I only had 3, 1 of them being my own.

Here are a few more pictures of us in costume. The traps and goggles were sort of a last minute deal. I made them the night before, they're not anything accurate, but they do a good job of making the suit look busy. They're made out of foamcore and pvc. Eagle eyes may be able to spot that little Ms. Rogers has a PKE on her belt.

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Re: Budget Proton Packs

I should also note that the guy in the gray was using my gear from year's past, along with the mini slimer I built 2 hours before the event we attended. His goggles are welding frames, and his pads are volleyball kneepads.
 
Re: Budget Proton Packs

Totally missed megoween this year, you would think I wouldnt have since moving back home to melbourne earlier this year. after all, what else is there to do in melboring.:rolleyes lol

that reminds me.. i need to go to the tin roof popcorn company in downtown and pick up some more snacks


okay now onto the "on topic part of my post " awesome packs for budget builds, heck any build really. top notch in my book.
 
Re: Budget Proton Packs

Dude this is awesome work! :thumbsup

Pretty inspiring too as the idea of building (or even just owning) my own Proton Pack was just a pipe dream for me. But making one out of foamcore would certainly be within my budget! :thumbsup

Kevin
 
Re: Budget Proton Packs

Very Nice! I definitely wanna start a GB pack. Hopefully after my current project which is a set of Stormtrooper armor. I'm waiting to see if the weather warms up a little so that I can paint.
 
Re: Budget Proton Packs

Welcome, you'll fit in great here! Incredible builds, I might have to take your awesome plans and make one myself, kudos man, kudos!
 
Re: Budget Proton Packs

Wow! Great Job. Did any of the foam core fall apart?

I would be worried about the sturdiness.

FB
 
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