Hi
I'm also making a Zero suit, I've just joined RPF and am pretty new to cosplay etc.
I've done a lot of research and broken the process down into.
-Weopons
In all honesty I don't think I have enough time to complete a sword, so I will be making this after my deadline, Probably Using a thin pvc pipe for stability, thick foam boards and defo ging to go with EL wire on that, I've Already made a Sniper rifle so won't be going empty handed
-Armour
I've bought a pair of biking trousers, the material is fairly stretchy and it already has pads in the knee,calf and buttock are which look suitable, I've also bought a tight top 95% cotton 5% elastic, Then I will use thin foam sheets for the chest and abdomen protection, and shoulder pads, I have some elbow pads from my old biker jacket with I'll add thick foam too to create some elbow spikes
-Helmet
To be honest I think making a projection or having a floating sheet in front of me will be too complex/expensive/time consuming and annoying once its in place, So I'm leaving that out.
I'm using thick foam board to shape the helmet from reference pictures, I'm waiting to for emails from a couple of companies concerning the curved visor, if this turns out to be a, too expensive or b, too time costly I will go to plan b which is using a thick plastic sheet and tint it myself.
I have also made a full size Claptrap to accomany me
I have pics of my Sniper Rifle and Claptrap if anyone is interested
Happy Vault Hunting
