ANH R2-D2 Build (Weathered CS:R spec)

I started working on the steel outer feet. Got the holes drilled and the drives mounted.

Sb64EZKl.jpg


4jhcE4Hl.jpg
 
The open ankle bracelets kind of bugged me so I made some metal to go around the backs. I also made a little acrylic stencil so I could paint the blue notches that go on the ankles (this was harder than it looks). I thought I was done with the legs, but I guess not!

ufmp3zql.jpg


Y6bNXU8l.jpg


aJqYXWIl.jpg
 
Now that I've got most of the major parts assembled I thought I'd work on the weathering a little. Weathering is always my favorite part of a build.

Q5aKJd9h.jpg


I darkened the panel lines with a dirty wash (black acrylic paint and Windex). I love this method. It almost turns the paint into a glaze. The Windex dries super fast and makes a cool effect. I take my time with this and build it up in layers. I then made another wash with gray and dirtied up the rest of the body by dabbing it with a paper towel.

sX1GUefh.jpg


I also added the ANH "rivets" because I love all these weird details.
 
Love those sheet metal details. Much more reflective of screen used units than having them machined. Good Work!
 
Looking into building an R2D2 with an aluminum skin with a 3D printed frame. I have a 3D CAD system so I can do any mods I need and reprint the frame part.
 
Wow, it's been a while since I updated this. Lots of progress to report!

A while back I decided to rip out the utility arms and replace everything with a better setup. The 3D printed one I had just wasn't cutting it. So I put this together and installed it behind the skins.

t8ANbhSl.jpg


xFtbnJbl.jpg


rPUhW11l.jpg


I had to remove the LDP shelf to fit the utility arms so I made little metal brackets to hold it in place. Worked great.

lpDVtoel.jpg


fZ7JqApl.jpg
 
Next I worked on the center foot. I was finally able to get on a run for a steel foot shell earlier this year. To attach it to the omni wheel bracket I decided to use coupling nuts. I figured this would let me bolt the foot shell on without fumbling around with nuts or even removing the side plates.

XeScpFZl.jpg


lYhUWT6l.jpg


09M6C9Ql.jpg
 
Next I got the feet painted up and worked on assembling them. Since it's ANH I painted the KHFs a copper color to better match the hoses. I also hand cut aluminum plates to rivet onto the side foot strips.

wHa2VmBl.jpg


Here's some reference.

yAhSDkVl.jpg


vfPeDxSl.jpg


Test fitting with my legs. I 3D printed the half moons. Everything else on the feet is metal.

Ft8B4Rbl.jpg


Lp4RZ0Il.jpg


Next up...battery boxes!
 
I tried to make 3D printed battery boxes with no luck. The NPC motors just wouldn't fit inside without sizing them up to ridiculously large dimensions. I eventually broke down and ordered an aluminum set. The thinner wall size allows the motors to fit better. They still didn't really fit, but I was able to get them in by grinding the top of the motors down and cutting away a good portion of the side of the box.

Here was my initial cut. The motor kind of went in but it wasn't enough.

mZA3Y6Rl.jpg


I ended up cutting a lot more away. The hole is just barely covered by the foot shell.

3QpZHa9l.jpg


It's a very tight fit.

lfZGh8Kl.jpg
 
Back
Top