And some how you always end up with what you don't want..:lol Good luck...
What use foam for that? Use styrene sheet; it won't sag and it's easy to hide joints.
Would you mind telling me what you used?
I used Cross Linked Polyethylene Foam is extremely fine-celled foam, ideal for projects and applications that require thicker foam. With a smooth, pleasant feel combined with superior physical and chemical properties, glues easy shapes easy, you can even sand it for shaping..
I used EVA foam for my space marine build and that seperation is kinda normal. It doesn't look nice at first but if you take a good long time it will blend right out. I used two coats of filler and A LOT of sanding in between coats, then brushed on 2 coats of plasti dip and it turned out pretty good. Up close you could still see the seams but it passed the 6 foot test beatifully.
EVA foam is extremely soft (comparatively) and its stiffness swings far more wildly than styrene. I'm at a loss as to how EVA foam is that much easier to use than styrene for flat, angled parts, but what do I know?
Paintable caulking. Make sure it's paintable. Not all of it is.
That already looks better than the other one you posted.
Perhaps a bit of practice?