Here you can see the application of the styrene goop and how it looks after its been sanded and primed
Next step is to duplicate the cross guard piece. I could go ahead and build another one the same way, but getting it identical to the original would be difficult, so instead I'm going to mould and cast it. I removed the masking tape to expose the foam. Covering it meant it didn't lose any of its texture with the layers of primer. Lets see how it looks in the mould.
I'm using a J-mould technique here. Its a little bit more complicated in setting up than a standard suspension, but the 'gallows' frame means the piece is secure and won't move when the silicone is being poured. It also leaves a nice pour hole for the resin.
Plenty of space on all sides. Poured the silicone, I used Mold Star 16, claims to not need de-gasing, but as expected there were a few bubble, nothing major though.
Removed from the mould box and cut out the master. I don't have a mould knife cause they cost like £35, which is ridiculous, but a clean cut with a scalpel works so long as you retain the original mould box.
missing an image here?? wonder where it is??? will update later.
Now time to cast. Smoothcast 300, really quick cure. 90 seconds and it starts to go off.
They came out amazingly. Not entirely sure about the texture detail, may have to do something with it later, but I'll wait and see.
Last night I made a start on the Blade. More on that today I think.