This is a pretty good pic:
I see the hardest thing to make in my opnion is the shoulder armor....any one have any clue what it's made out of or hof to fabricate it?
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I think the football pad idea is pretty good. It is what I was going to suggest
The only other kind of difficult looking part (to me) would be the swords, but since they are available for sale, not a problem.
Keep us up to date! I would love to see a fan made immortal costume.
Chris
god could you imagine someone going to a convention like dragoncon (you know someones gonna do it!) wearing the 300 costume with a beer belly, basically out-of-shape. no it wont be me. i could just see that now being shown on letterman.