Tear In Metal of Sidkit Mal

E-Wan

Sr Member
I was lucky enough to pick up a Sidkit Mal pistol in the Junkyard, but there is a slight tear in the metal where the barrel plug in to the main body of the gun.

kit2probcd6.jpg


It’s actually a little worse than it looks – the crack is open about 0.5mm. Does anyone have any ideas of how to fix this? I was thinking about trying to angle a soldering iron in and patch it from the underside. Either that or a thin coat of J-B Weld on the underside. Does that sound like something that would work?

Once I get this sorted, I'll hopefully turn this into a build thread!
 
not completely familiar with the sidkit blaster, but I'm assuming you're talking about the hairline fracture that's running from left to right (in the photo)?

If so, it may not go all the way through to the underside, so patching from the inside won't help at all. What you'll need to do is, get some J-B Weld and a box cutter blade (square razor blade). Mix the weld and and kind of glop it on, over the crack. Then use the blade sort of like a trowel to pull the putty across the crack and force it down in there. Make a few passes until the crack is filled and the excess is removed. Let it cure a few days then you can sand prime and paint. If you did it correctly, the crack won't even be noticeable.

-Fred
 
That metal is terribly soft, I honestly don't recommend soldering it. I found that out the hard way while trying to fix the broken hammer on mine.
 
Thanks very much for the advice, but the crack does go all the way through and pulls the shape slightly out - I'll need to take some new pics tonight.

I'm also planning on bluing the metal of the gun, so filling and painting isn't really an option.

I don't mind seeing the crack so much as I just want to make sure that it is secured and isn't going to tear further when the barrel is inserted there.

not completely familiar with the sidkit blaster, but I'm assuming you're talking about the hairline fracture that's running from left to right (in the photo)?

If so, it may not go all the way through to the underside, so patching from the inside won't help at all. What you'll need to do is, get some J-B Weld and a box cutter blade (square razor blade). Mix the weld and and kind of glop it on, over the crack. Then use the blade sort of like a trowel to pull the putty across the crack and force it down in there. Make a few passes until the crack is filled and the excess is removed. Let it cure a few days then you can sand prime and paint. If you did it correctly, the crack won't even be noticeable.

-Fred
 
That metal is terribly soft, I honestly don't recommend soldering it. I found that out the hard way while trying to fix the broken hammer on mine.

Did the solder melt the metal?

I have to admit my first thought would be soldering it (NOT with the Iron) just letting solder drip into and over the crack from both sides, then lightly sand it down, or grind it down with the dremel on a low setting.

JB weld can be brittle, and doesn't always stick to metal after it cures.

You can always try reinforcing the inside with some thin aluminum sheetting after you fix the crack as well.

If you're bluing it, it doesn't matter what you fix it with, the fix will show.
 
That's what I thought, so my plan was to either melt the metal back together on the underside where it wouldn't show, or using the JB Weld on the underside after it's been blued.

If you're bluing it, it doesn't matter what you fix it with, the fix will show.
 
I have to admit my first thought would be soldering it (NOT with the Iron) just letting solder drip into and over the crack from both sides, then lightly sand it down, or grind it down with the dremel on a low setting.

Dripping the solder will most likely not allow it to adhere to the base metal it'll cool and solidify when it hits the surface. The only way to really fix it would be to solder, but you need to be VERY careful with how much heat you apply.

What I would do is this (it's very close to a method I've used on other white metal):

Get one of those tiny soldering torches that run off butane. Buy some soldering paste- the stuff that is basically ground pewter dust mixed with fat or a soldering agent (they should have it at auto body shops). Spread soldering paste over the crack and heat it with the torch CAREFULLY.

*Note: I've never tried it with soldering paste- I usually just cut a few small pieces of solder and lay them where I want them to bond. However, soldering paste is sticky goop, so it might be a little easier to work with.

What you need to do is hold the flame to the metal for a few seconds at a time and look VERY carefully at the surface the whole time. First the paste will melt but you continue heating until you see it bond with the metal of the gun. When this happens, it kinda "pops" or snaps together, like two drops of water that merge. The surface will also probably turn a little blue around the bond. When this happens remove the torch IMMEDIATELY. If you keep heating it for more than a few seconds after they bond, the whole area will melt and droop into a puddle in an INSTANT.

Final warning: This IS a risky method, and you can easily mess up and ruin the parts, but it does work and will provide the best fix.

Whatever you do, DON'T use a soldering iron (not even one of those cold solder things) because the heat will spread to much throughout the entire piece. You want to "flash heat" just the area that needs to be patched and only an open flame can produce enough heat.
 
There is a product available for fixing cracks in metal pipes, I think its by loctite, its a 2 part mix anyway and I have used it many times with excellent results although it takes a long old time to fully cure :thumbsup
 
Several people on Propsummit have used the extra bullets that come with their Blade Runner blasters as filler after they have been melted down.

Are there any bullets or spare parts that you can use?
 
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