I got my Plastruct Hemispheres in the mail, and I was looking at my reference pics while holding them. I figured that I could vacuform sheet plastic over one of them to make structures like the front window, the top "hatch," and the bottom piece. Then, I realized that Plastruct sells flat dishes, and it looks like they could have been used also. Using the Fine Molds TIE as a guide, I calculated I would need a 3" Flat Dish for the top and bottom pieces, and a 3 1/4" Flat Dish for the front window. Can anyone corroborate this?
Then, I would vacuform sheet ABS to the inside of the dishes to make the front window frame, and the top view port frame. For the front, the dish will be cut out to make the outermost ring.
I am just brainstorming at this stage. I also dipped into my parts bins last night and found several tiny parts that go on the wing stars. This made me happy because usually I search for hours and end up getting a headache.
Also, in the TIE Fighter auction thread, I think it was mentioned that the wings are 17 3/4" tall. However, using my Fine Molds TIE Wing, I get a measurement of 16 7/8." Don't tell me that the FM TIE is not only wrongly scaled but out of proportion as well!
The FM proportion method that I am using also yields a diameter of 1 1/8" for the cross-tube. That is being shipped as I type from Plastruct, along with the rest of the shapes I need for my TIE Bomber. I also have sheets of 0.080" Acrylic for the TIE Fighter and Interceptor wings. I got it from Lowes, where I got the Prismatic sheets for the Interceptor.