Robocop Helmet Kit (FULLY FINISHED. NEW PICS)

Very slick! Nice job all around. Love the removable face. :cool What paint and method did you use on the helmet? I've been trying to perfect the paintjobs on my iron man helms. Is this kit available? Where'd you get it?
 
Thanks!

Chris, Prime it in primer grey and fill all the faults and pin holes that show when the primer is on. Prime again and wet sand smooth.

Mask off the parts that will be painted black on the bottom half of the helmet. Its important not to mask right up to the edge of were the black will end and the silver will start. Leave a bit of a space and mask inside the black area so the silver paint will go into were the black will be by about 1/2 a cm.

The silver is Halfords Renault iceberg silver.

The other colours were packed away in my shed, i've just been unpacking things to find them for the names (you pain in the ass!)

The blue is ford Cosmos blue from Halfords.

The purple pearl paint is a small aerosol from Hycote. Its Rover amaranth pearl.

Spray the blue into an airbrush bottle and don't hang around for it to thicken, start airbrushing it on the silver ASAP.

I threw the paint away a few times while doing this and replaced it with fresh paint, as the last thing you want is for the airbrsuh to spit out a dot of thick paint on your silver.

Do the same with the purple.

I then sprayed some of the silver in the airbrush bottle to tone down some areas (its easy to overdo the blue and purple).

When you are happy, spray on the lacquer. This is one of the large aerosols from Halfords. 600ml I think.

I spent the rest of the day and into the night spraying the helmet with coat after coat of the lacquer until the can was almost gone. Make sure that hard to reach/sand places, like the ears and the band with the OCP POLICE . 001 receive a heavy coating with no overspray in these areas.

When its dry, wet sand the whole helmet until its really smooth and no texture is left. Its harder to sand inside the band and the ears. This is why these areas should be coated well with no overspray, so they won't need as much sanding.
Take care on corners/edges not to sand through the lacquer.

Then you have the VERY long job of T-cutting it to a glass finish.

Use different forms of light to make sure there are no scratch marks left in the lacquer. I find holding the helmet in front of a TV or computer monitor while switched on in a dark room helps show any scratch marks.

Then its time to paint the black. There will be a silver and lacquer edge into the area that will be black, you can now wet sand this to blend it away. If you maskded right up to were the silver should end, you would not be able to blend this away and would be left with and ugly, thick edge to the silver.

Use Hycote matt black for the black parts. When dry, T-cut it to a smooth finish.
It does not show in the photos, but the black on the helmet is quite glossy and REALLY smooth. You would swear its a natural black plastic or rubber. It does not look as if its painted at all. Infact, the whole helmet looks ten times better in real life than it does on the photos for some reason.

The face part has been airbrushed. Darker tones first, rubbed away a bit, then misted over with the lighter tone. Lips airbrushed, the whole face part clear coated in thick coats of matt varnish. Buff it up when its dry to give it a bit of a sheen.

Fit your lens and your done.

Keith.
 
Sounds like a lot of hard work but the breathtaking result shows that it's well worth it!

Excellent job and nice photos.
 
you really do love t-cutting stuff, im just a lazy b'stard as you know.

did you soften any of the edges on the chin? they are very shape, maybe too sharp on mine.

are you going to use the neck connector piece at all?

cheers

z
 
Hi Keith

That paint job looks so cool!!! The lips in particular look real which isn't easy to do, well i cant seem to get them right.

Did you just use the halfords clear lacquer spray can? The last time i used the lacquer it made the helmet more matt. So i haven't tried it since. Gonna have to try again!!

Exellent paint job Keith!!!

And get painting Zorg!!! Slacker!!:lol

Pete
 
Thanks for the lengthy reply, it helps alot. I guess on mine I needed a little more patients with the clear coat and wet sanding to achieve maximum glossiness and eliminate overspray. Thanks again!
Russell
 
Thanks!

Chris, i sanded the edges of the chin section softer, as they were too sharp before.
When i ordered my kit, i said i didn't want the neck connector part.

Pete, yes, i spray painted the clear lacquer from the Halfords aerosol. It makes the helmet glossy, but there is always a texture to it and overspray, which is why i sand it smooth and T-cut it.

Thanks,

Keith.
 
i can only imaging how good this looks in person. I was lucky enough to buy Keiths first Robocop helmet and i have to say the finish on that is amazing.

Keith, how close would you say the size is from this kit to the one I now have. ie- do you think the chin piece would fit?
 
i can only imaging how good this looks in person. I was lucky enough to buy Keiths first Robocop helmet and i have to say the finish on that is amazing.

Keith, how close would you say the size is from this kit to the one I now have. ie- do you think the chin piece would fit?


Richard, i don't think it would fit.
While both helmets are about the same size, the back section is built into the chin section on my new helmet, but the back on the one you have is built into the top part.

Thanks,

Keith.
 
That is an amazing kit, but the paint job is top notch as well!!!!

Very nice work on the fleshtones. It looks very realistic. Going by the "step by step" post, it looks like that hard work paid off!

I always wanted to get a robo kit, and make the one from Robocop 2 after he gets welded in the face. Never found the spare time for it though..

I think after this I may put it back on my "to do one day" list.

:thumbsup
 
Stunning!

The perspex really adds something!

I've been fan of Robocop ever since I saw it in cinema as a kid. This kit is a must have!
 
Hi Keith... Is this still for sale? (I'm gonna dig around the site and see if I can find it on my own but I made this account solely to nag some people into selling me a finished robo helmet or at least a kit. I've been looking forever. btw AMAZING work!
 
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