Luke ROTJ Lightsaber photos and Tutorial

Keith

Sr Member
This is my Luke ROTJ blank from Anakin Starkiller.
The paint job turned out nice, so i thought some of you may find my painting method useful.

1) First of all give the areas that will be painted a good sanding, but avoid sanding the parts of the grip rings that need to be left bare metal.

2) Mask off the handle and emitter and prime the whole unmasked area in primer grey.

3) Remove grey primer from the grip rings. I will tell you how to do this later.

4) Mask off the part that needs to be painted gold and then spray on the black. I used satin black from an aerosol. This is how it will look:

rotj1.jpg


5) Then you need to remove the black from the rings. To do this, take some very fine sandpaper and just rub the very edge of each ring.
Its VERY important to only let the sandpaper make contact with the edge of the ring while in an outward direction/moving out of the groove. If the sandpaper makes contact moving into the groove, it will flick little bits of black paint off from inside the groove and leave you with a rough edge.

You then end up with this:
rotj2.jpg


6) You can then just scratch off the black paint from the rings with your fingernail, as the paint will only scratch off upto the point where you sanded the edge of the rings. Notice in the photo above, i have removed the black paint from one of the rings already.
(Use this same method to remove the grey primer from each ring, like i was talking about in section 3).

7) You then need to mask off everything other than the section that needs to be gold. Take care when masking, as the tape can pull the black paint off. Wrap the saber in paper first and only let the masking tape touch the silver rim just before the gold section starts. Masking the emitter will not be a problem obviously.

8) Spray on the gold. Again, i used automotive paint from an aerosol.
Then remove all masking tape. There is a rather awkward area where you need to scratch off some gold paint with a sharp knife. I will point this area out later.

9) Mask off the handle and emitter again and spray the whole area with a few good coats of clear lacquer to seal it all.

Here is the end result:

rotj3a.jpg


rotj4.jpg


rotj7.jpg


rotj5.jpg



Here i've pointed out the rim which is the awkward area where the gold needed to be scratched off before clear coating:
rotj6.jpg


I thought that the bare metal rings may look a different shade of silver after a clear coat, but its impossible to tell they have been clear coated at all. The lacquer i used is Halfords brand from here in the UK, which is really good stuff and its very tough. Its now possible to handle and polish the saber without any risk of damage to the painted areas.

Keith.
 
Looks great Keith. I just picked up one of these, but I'm going to be making a V2. I did just paint my Stormpath shared stunt. I ended up using black stove paint because you don't need to prime it. Worked well, but your way seems to do a really good job.
 
Here i've pointed out the rim which is the awkward area where the gold needed to be scratched off before clear coating:
rotj6.jpg

Anyone know for sure if the top of this rim is silver on the original?
The underside is black and the underside of the emitter section is copper on the real prop. It seems odd that they would actually mask this (or scrape it off).
I might idealize mine too like Keith's.

Great job! Thanks for the tips.
 
Hey Keith,

The saber looks great. Thanks for posting the paint tutorial.

BTW-

Can you give some specifics as to the copper color paint that you used. I really like the shade. Looks very close to the original.

Thanks

Dan Stokes
DDStokes@aol.com
 
Hi Dan,

The gold paint was also an automotive paint from an aerosol. It was gold, not a copper colour.

So if you go to your local automotive accessory store and pick up a can of primer, satin or matt black, gold and clear lacquer, you will have all you need to finish the paint work.

Thanks,

Keith.
 
I can't remember what copper paint I used on my J&E, but it looks really good. I do most of my spray painting at my parents house (not much room in my apartment for that :lol). I'm going back there next week, so I'll check what it was I used. It'll give you another option.

I have to say though Keith, if that's gold paint, it looks really good.

Here's my J&E:

rotj-luke-01.jpg
 
Thanks for the tutorial, Keith. I passed on picking up one of these because I didn't think I could handle the painting. Now I think I could. I'll be prepared for the next opportunity.
 
Hello everyone, I know this thread hasn'tr been active for a while but can some one tell me how much a blank from Anakin Starkiller would cost?
 
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