Hey all,
I just finished a custom project for a band instructor friend of mine. He saw some of the sabers I'd been working on and asked for a "cool lightsabery conductor's baton."
[image]http://www.nonentity.com/New/Main/Projects/BandConductor_003.jpg[/image]
I started with a 3/4 inch rod of aluminum, and then for the long part, it's a stainless plated spring steel whip antenna end.
[image]http://www.nonentity.com/New/Main/Projects/BandConductor_007.jpg[/image]
I made the box out of Red Oak, Set concealed hinges, then milled out the place for the baton,
[image]http://www.nonentity.com/New/Main/Projects/BandConductor_002b.jpg[/image]
I then needed to be able to easily fetch the baton out of the box, so I used a couple forstner bits to set 2 concentric steps that coincide with the concave curves in the handle.
[image]http://www.nonentity.com/New/Main/Projects/BandConductor_004.jpg[/image]
The handle of the baton is Aluminum, with many compound curves machined with a Holdridge Radii cutter on the lathe. I put 4 knurled strips at the back for grip.
[image]http://www.nonentity.com/New/Main/Projects/BandConductor_005.jpg[/image]
I set a magnet halfway down the channel to keep the baton secure when handling or opening the box.
[image]http://www.nonentity.com/New/Main/Projects/BandConductor_008.jpg[/image]
Once I got it put together, I routed a channel at the edge to help with opening the box.
The box was finished in tung oil, 2 coats and assembled.
[image]http://www.nonentity.com/New/Main/Projects/BandConductor_010.jpg[/image]
[image]http://www.nonentity.com/New/Main/Projects/BandConductor_006.jpg[/image]
Perfectly balanced at the hilt.
[image]http://www.nonentity.com/New/Main/Projects/BandConductor_009.jpg[/image]
View of the inside scoop where the handle meets the blade.
My friend knows about the baton, but the custom case is going to be a surprise.
What do you folks think?
I just finished a custom project for a band instructor friend of mine. He saw some of the sabers I'd been working on and asked for a "cool lightsabery conductor's baton."
[image]http://www.nonentity.com/New/Main/Projects/BandConductor_003.jpg[/image]
I started with a 3/4 inch rod of aluminum, and then for the long part, it's a stainless plated spring steel whip antenna end.
[image]http://www.nonentity.com/New/Main/Projects/BandConductor_007.jpg[/image]
I made the box out of Red Oak, Set concealed hinges, then milled out the place for the baton,
[image]http://www.nonentity.com/New/Main/Projects/BandConductor_002b.jpg[/image]
I then needed to be able to easily fetch the baton out of the box, so I used a couple forstner bits to set 2 concentric steps that coincide with the concave curves in the handle.
[image]http://www.nonentity.com/New/Main/Projects/BandConductor_004.jpg[/image]
The handle of the baton is Aluminum, with many compound curves machined with a Holdridge Radii cutter on the lathe. I put 4 knurled strips at the back for grip.
[image]http://www.nonentity.com/New/Main/Projects/BandConductor_005.jpg[/image]
I set a magnet halfway down the channel to keep the baton secure when handling or opening the box.
[image]http://www.nonentity.com/New/Main/Projects/BandConductor_008.jpg[/image]
Once I got it put together, I routed a channel at the edge to help with opening the box.
The box was finished in tung oil, 2 coats and assembled.
[image]http://www.nonentity.com/New/Main/Projects/BandConductor_010.jpg[/image]
[image]http://www.nonentity.com/New/Main/Projects/BandConductor_006.jpg[/image]
Perfectly balanced at the hilt.
[image]http://www.nonentity.com/New/Main/Projects/BandConductor_009.jpg[/image]
View of the inside scoop where the handle meets the blade.
My friend knows about the baton, but the custom case is going to be a surprise.
What do you folks think?