IRON MAN MARK III (Polyethylene mats)

BROTHERFOSTER

Sr Member
RPF PREMIUM MEMBER
Here's some in progress pics of my Halloween costume this year. Made out of camping mat material (polyethylene, closed-cell foam):

FOAM1.jpg

FOAM2.jpg

FOAM3.jpg


More to follow.....:love
 
you said you got this at walmart? can you take a pic of the label or the tag of the brand so I can go check it out at wal mart this weekend please?
 
you got some short thighs dude.

What am I, a chicken??? Short thigh...you get it...uh, yeah..:$

The thighs are in the same proportion as the movie suit; ending where the GOLD parts end. I still have to add the red "thigh protectors" above the gold in FRONT.....

THIGHS.jpg


I prefer drumsticks myself...:love
 
Here's the exact mats that I use: $5.98 (for a 20 inch by 6-foot roll) at Wal-Mart. I bought 8 of them which should be plenty. Hot glue works best to hold everything together.

OZARK1.jpg
OZARK2.jpg
 
How do you plan to finish the foam? Will you be sanding it to get a smoother, more metal like finish? Maybe Bondo? Do you think the foam will accept spray paint?
 
How do you plan to finish the foam? Will you be sanding it to get a smoother, more metal like finish? Maybe Bondo? Do you think the foam will accept spray paint?

You have to coat the surface with a product called FLEXBOND. It's made by a company called Rosco. It's sold in a one gallon jug and you will most likely have to order it on the internet (about $70 including shipping). You have to brush it on. Otherwise the paint will flake off. I'm going to leave the surface as is. It's pretty smooth with only a slight texture.
 
Is it possible to use any kind of paint with the flexbond? I am just curious because I looked it up and see that it cleans up with soap and water, and I know that some paints will eat right through that type of foam and potentially things that clean up with water.
 
Do you think something like Modge Podge would work to seal it? Perhaps even a latex that has been colored?
 
Wow, lovin this build. Definitely subscribing to the thread.
One question, how thick is the stuff you're using? I think that will be my foam of choice for my build since it's not convenient to get out to where Michaels is from where I live because we never go out that way, but we got to Wal-Mart every other week.

Oh and I should have put this first, that is one of the most accurate Mark III builds I've seen from foam. Actually it's the only if truth be told. Don Robert's made IV and VI.

Best of luck,
Shade
 
Is it possible to use any kind of paint with the flexbond? I am just curious because I looked it up and see that it cleans up with soap and water, and I know that some paints will eat right through that type of foam and potentially things that clean up with water.


I don't know how Flexbond works, but work it does! Krylon spray paint sticks to it very well and won't eat through. Just make sure the Flexbond is well cured/dry before spray painting.
 
Do you think something like Modge Podge would work to seal it? Perhaps even a latex that has been colored?

Never tried to glue anything made out of latex or latex based to the foam, but do a test on a small corner of the foam to see what happens. As for Modge Podge, I think I heard that that works just like Flexbond, but I haven't personally used it on foam myself.
 
Thanks,

Another question is, what are you using to come up with the patterns? Or are you just making it up as you go?

I should've meantioned this in my first post but I think that looks awesome so far!
 
Did you see wondersquid's war machine? Using the same l200 cell! I love foam stuff! I went to wal mart they did not have that in stock! Sad face! I need to make a halo suit for the 13th at the launch event!
 
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