Iron Man Mark III - First Build - Pic Heavy (UPDATE 05/05/2011 - Pg 4)

MykiiAmore

Well-Known Member
Hey All

This is my first project and having seen so many great projects this already left me with a great weight on my shoulders wanting to come bearing a gift to the eyes and not a monstrosity so let's explain my project.

I'm going to create an Ironman suit, preferably a Mark 3 suit, but will use other parts if they fit better. I have been a fan of Ironman for years and Marvel even longer. When the movies came out I was in total awe. So there is the project and also the explanation as to why I'm doing it.

Materials used
[£0.00] 01 x Leftover 220 G/M2 Cardstock
[£2.50] 04 x Loctite Superglue
[£8.99] 02 x David's Fastglass Kits (Contains Resin, Hardener, Fibremat etc)
[£0.60] 14 x Paintbrushes
[£6.99] 01 x Halford's Primer (Grey 500ml)
[£6.69] 02 x David's Isopon P38 Filler
[£3.49] 01 x Halford's Sandpaper 120 grit

Total So Far
£60.24

First Update
So here come the pics!

This first picture is the right side of the helmet where I decided to start my project. I found this part difficult at first but after a couple hours of practicing the folds I was starting to get to grips with the way Pepakura works.

1.jpg


This second picture shows I started to add the back part of helmet next. It proceeded to get trickier as I progressed but was noticing how the Valley/Mountain folds worked meaning it became easier to recognise the shape it would take.

2.jpg


The third picture shows how I progressed to do another side so I now had a 3 sided helmet which to me was starting to look rather good considering I'd never used Pep before.

3.jpg


This fourth picture shows how I had added some more height to the rear of the helmet and also started to make the jaw of the helmet. This progressed quicker than the first part as I was now getting used to the process of pep making.

4.jpg


This fifth picture shows how I had finally got the look of a face to it. Was finally starting to feel proud of myself. Yes, I know, it isn't exactly the most amazing piece of work known to man but to me it was awesome!

5.jpg


Finally, the finished piece!

buildpep.jpg


So here you go, my finished PEP product. I have really enjoyed doing this and will be looking to do resin/fibreglass/bondo in the next month once I have acquired some money. So any tips would be very, very helpful as I've never ever used resin, fibreglass or bondo!

Going off to Halfords tomorrow to pick up some Resin and fingers crossed if can afford it the Fibreglass sheets and bondo/bodyfiller.

Also I would like to thank Kagn, TMP, Robo, Dancing_Fool and Dung0Beetle for the inspiration for getting me going.

buildpep.jpg



Second Update // 11th February 2011

resin1.jpg

Half a coat of resin onto the helmet done. And boy, this stuff really smells. Looking forward to getting this helmet fully resined up with 3 coats and fibreglassed.


Third Update // 19th February 2011


Added the 3 layers of Resin to the helmet and added some Fibreglass to the inside. Was completely shocked when it dried as well. Very very tough.

6.jpg


7.jpg


8.jpg


9.jpg


10.jpg



Cheers for reading!

MykiiAmore

PS. I have these boots at home and was wondering if they would work well to use as the base boots for my costume. And If I did would it be possible to take them out of the costume to use for my wrestling needs again!

natural2.jpg


Also, if you are from the UK and have any ideas about resources I can use (Card, glue, resin, filler etc) please let me know as I am still finding it hard to find areas where to buy theses things.

Big Thankyou goes to;

Kagn
For being such a great help and inspiration throughout my project so far. You are a complete legend and I can only hope to be half as good as you when I have eventually finished.

Also, thankyou for the inspiration;
TMP, Dancin_Fool, Dungbeetle, Sharkhead, MaulFett, Robo and the RPF Community!
 
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Re: Ironman Mk III - First Build - Pic Heavy

Glad to see that you have started a thread, your off to a good start so far, you could make the feet parts just fit over the boots, just dont build the bottom of the pep for the feet
 
Re: Ironman Mk III - First Build - Pic Heavy

Glad to see that you have started a thread, your off to a good start so far, you could make the feet parts just fit over the boots, just dont build the bottom of the pep for the feet

Yeah, I was looking at that idea. Then possibly attach with some Velcro?
Cheers for the comment, it means alot to get some feedback from one of the people who gave me inspiration. Although, looking forward to getting this Resin started, although good old cold british weather may hinder this a little :S
 
Re: Ironman Mk III - First Build - Pic Heavy

space heater, and make sure you have a good respirator for the resin part make sure the filters are rated for organic vapors
 
Re: Ironman Mk III - First Build - Pic Heavy

space heater, and make sure you have a good respirator for the resin part make sure the filters are rated for organic vapors

Shall do. I'm looking forward to getting my hands on the resin and getting started. They sell the masks etc at the place I'll be picking up the resin. And space heater? I have no room/money for it right now but may be something to think about in the future. Although, may end up doing the resin etc outside then moving the mask into the kitchen haha
 
Re: Ironman Mk III - First Build - Pic Heavy

oh no you dont want those fumes in the house and if you do the resin outside in the cold it wont set as long as it is outside
 
Re: Ironman Mk III - First Build - Pic Heavy

Yeah, it is a large conundrum!
Do it outside and it takes forever to dry, do it inside the fumes destroy the house!

Although, got some resin today YES! Time to get started on the helmet again.
 
Re: Ironman Mk III - First Build - Pic Heavy

Undersuits? Where do people get the undersuits from and what do they use for them as really interested in this myself.

Did half a coat of Resin today and boy does that stuff smell.
Seen a few tutorials on the web that says I should apply 3 layers of resin then do the inner fibreglass then sand down the outside to get the shape before applying the bondo/filler. Is this right?

Also, other out there that are from the UK which is the best Bondo to get here since I know we don't call it bondo!

Cheers Y'all!

Mykii

resin1.jpg
 
Re: Ironman Mk III - First Build - Pic Heavy

Undersuits? Where do people get the undersuits from and what do they use for them as really interested in this myself.

Did half a coat of Resin today and boy does that stuff smell.
Seen a few tutorials on the web that says I should apply 3 layers of resin then do the inner fibreglass then sand down the outside to get the shape before applying the bondo/filler. Is this right?

Also, other out there that are from the UK which is the best Bondo to get here since I know we don't call it bondo!

Cheers Y'all!

Mykii

looks good, ya 3 coats of resin then do the inside with resin and fiberglass cloth, unless you have some real sharp bends there is no need to sand down the outside to get the shape before applying the filler , well i dont at least but you can if you feel you need to and bondo is just a name brand, you can use any automotive body filler
 
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Re: Ironman Mk III - First Build - Pic Heavy

We have different grades of filler over here like P90, P60 etc No idea what they mean so that was why I was hoping someone from the UK could help.

Although do have to say this is almost a one way convo between us two haha.

Cheers for the inspiration buddy and your help, it is very appreciated.
 
Re: Ironman Mk III - First Build - Pic Heavy

I have been watching your biuld as well mykii ... I enjoy watching others create something ... kagn is a great person to get advice from and hopefully i am going out to get some resin myself this weekend to start that part of my build ... looking forward to your complete build
 
Re: Ironman Mk III - First Build - Pic Heavy

I have been watching your biuld as well mykii ... I enjoy watching others create something ... kagn is a great person to get advice from and hopefully i am going out to get some resin myself this weekend to start that part of my build ... looking forward to your complete build

Cheers SaberTech
Make sure you clean your resin brush when you use it otherwise you get what I got this morning. A rock hard unusable brush (DOH) so that means until I get some cheapo brushes that I cannot continue with my build which totally sucks in essence since I have a beautiful sunny day to do a few layers on the dang thing! ARGH!
 
Re: Ironman Mk III - First Build - Pic Heavy

I got my brushes at walmart for 80cents a piece so I plan to use one each time and then throw them away after each use anyway ... they also have stiff bristles which are good for the detail areas
 
Re: Ironman Mk III - First Build - Pic Heavy

I got my brushes at walmart for 80cents a piece so I plan to use one each time and then throw them away after each use anyway ... they also have stiff bristles which are good for the detail areas

Yeah, we can pick up brishes her for 60p per one! Good thing since they do go completely ROCK HARD! Annoyance or what!

But hey, once I've fibreglassed the inside I have no need to worry about Brushes until I get going on the full suit. Although I am thinking about it,my main concern is definitely seeing how the Helmet turns out. I'm starting nothing else until the Helmet is finished to perfection :p
 
Re: Ironman Mk III - First Build - Pic Heavy

Undersuits? Where do people get the undersuits from and what do they use for them as really interested in this myself.

Did half a coat of Resin today and boy does that stuff smell.
Seen a few tutorials on the web that says I should apply 3 layers of resin then do the inner fibreglass then sand down the outside to get the shape before applying the bondo/filler. Is this right?

Also, other out there that are from the UK which is the best Bondo to get here since I know we don't call it bondo!

Cheers Y'all!

Mykii

resin1.jpg

Hey mykii look up kwik sew 2335 mens wetskin and look at the design for this fabric pattern and see if it is something you might consider It is what I plan to use and am currently looking at different materials with the person who is going to sew it for me to get the best look and feel ... hope it helps aare at least points you in a helpful direction
 
Re: Ironman Mk III - First Build - Pic Heavy

Sweet Saber. Have you got a link?
I'm also confused do you mean that fabric for the inside once Fibreglassed?
 
Re: Ironman Mk III - First Build - Pic Heavy

no i am shopping around for the right material to make the body suit out of that will be comfortable and durable but kinda breathable for long periods ... also shopping around for material to cover the inside with once i finish fiberglassing and painting parts Kwik Sew 2335 Men's Wetskin & UV-swimsuit
here is a link to the body suit
 
Re: Ironman Mk III - First Build - Pic Heavy

Big Thankyou Neo. Fingers crossed they have my size and ship to the UK :p

These Ones?
http://www.eastbay.com/product/model:140813/sku:6842102?green=19587645301&cm=CrossSellMB#sku=6842402

http://www.eastbay.com/product/mode...?cm=GLOBAL SEARCH: KEYWORD SEARCH#sku=6846402

Yeah Saber. Well, it hope you find an idea for the inner fabric. I'm hoping to use some kind of neoprine texture. Feels nice and easy-ish to apply. Although, I'm hoping to get some thin moldable foam so I can glue that to the inside then use fabric on the top of that to look nice like a real helmet. After that if it isn't a snug fit on my head then I'll also add a helmet inner to it.
 
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