help with Angel Santuary's Micheal's Sword

[Pixxi]

I really hope I'm posting this in the right thing. :/

What I need help with is how to make a cosplay sword out of insulation foam. I have no idea where to start or how to construct it. (It needs to be done for a con at the beginning of October.)

This is the tool I will be using to shape it: http://hotwirefoamfactory.com/K05_Craft_Deluxe_3in1_kit.html

And here is a picture of the sword




Any help with instructions would be great!

 

[BORN1977]

NY con?

 

[BORN1977]

Woow is he eating the arm???? Lol

 

[Pixxi]

No. Hammertown con in Canada. and yes, he is. I would expect no less from Micheal. nod