I wanted to make these breathing masks for my Chewbacca costume and one for the Han Solo in our Nebraska Rebel Legion garrison (Central Garrison). There are very few good photos, or scenes, that show any details of these devices. There are some ok looks at the mask, but the tanks are virtually hidden in the shadows. From freezing the Mynock “cave” scene and looking at stills I could see what the mask and hose look like, and how the tanks attach to their clothing (not the specific mechanism, just the location).
What I could tell from the reference photos is that the mask is a clear, basic respiration mask with a hose adapter that is 3/4 inch in diameter. The hose is about 2ft long and is clear plastic with ribs. The strap in the movies is a black rubber and is attached to the mask via a buckle. If you look at the movie and pause it when Han turns his head you can see a bunch of hair sticking out in the middle of the strap which indicates that on the back of the head the strap separates into two sections like a scuba mask strap. The tank looks like it is a cylinder that is somewhere around the size of a coke bottle. It might have a screw top and somehow it has a clip that can be used to attach the tank to Han’s jacket and Chewy’s bandolier.
I searched ebay for respiration masks and found someone who was selling two masks that looked pretty close, almost identical actually, to the masks in Empire. They were selling two masks for $5 – what a deal! For the straps I just went to my local dive shop and got replacement straps in black ($11 each). The hose turned out to be a major problem. I first went to Home Depot and looked at the washing machine hoses, like my X-wing chestbox hose, but those were too big and were not clear plastic. Then I tried searching for CPAP (medical respiration) hoses and found what I was looking for. However, most CPAP suppliers require a prescription for the hoses, which seems weird. One of the supply shops I visited suggested looking at large truck stops because they sell CPAP parts without prescriptions. No luck though. Finally I found a supplier that would sell me the hoses ($20 for both). The tank also turned out to be difficult to find, actually impossible. It has been suggested that the tanks used in Empire were from WWII planes. I could not find an actual oxygen tank but one night it came to me…use extra storage tanks from an old super soaker squirt gun. I found several people selling these tanks (Super Soaker Larami 50 Tanks) and I got two for $25. I have some left over brown suedecloth from my wife’s Boushh costume that I used to make Chewy’s extra material for his mask. Here are the materials I purchased for the breathers:
I will have to make some modifications to the super soaker tank and paint it, but the plastic tank will be nice and light and not pull on either my Chewy or our Han Solo costumes or be heavy to wear. More updates to come as I make more progress.