Building a optimus prime costume need help on materials to use

The easiest way to build a pretty impressive is by following Danny Eurena's instructable here:

Optimus Prime Costume

I built one of these a few years ago following his instructable, and it came out very well for not too much money.
 
Very well.... I built mine a couple of years ago for a last minute Halloween costume, and it ended up used by someone else a year later :lol
If the inner joints were reinforced with something like expanding foam, a suit built like Danny's could be more durable than a regular foam Iron Man suit.

 
Wow looks awesome great job trying to push my skills levels a little from all my other costumes thank u so much
 
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