OK, it's been nuts behind the scenes, but I finally have time to show a full buildup of my 'final' version of this. Here we go. Apologies if I repost a photo or two that has been seen before.
First, let's kick off where we left it... METAL PARTS!
View attachment 1456286
Overall really happy with how these turned out.
Test-fitting to a shell:
View attachment 1456287
The laser took off maybe 0.3mm more than I thought it would, but it's fine. (The holes are not uneven... it's just he burn marks from the laser causing that illusion.)
Assembling the main popup arm. Making sure the plastic guide block slides freely.
View attachment 1456290
Glueing the buide block to the aluminum arm:
View attachment 1456291
Trimming the thin steel plates.
View attachment 1456293
Time for some paint!
View attachment 1456288
I gave the shell a black base coat (to stop any light bleed-through), then hit it with a bright metallic. Some "liguid green stuff" takes care of any places that need smoothing.
View attachment 1456289
Dark gunmetal on the back plates, then decals, then a satin clear coat.
View attachment 1456292
More to come!