I've been taking notes! So much great information on this thread.
So I'm hearing that the ANOVOS Vader is closest to ESB, if not in the helmet/mask, at least in the chest and belt boxes.
I wonder 1) if the 501st requires Vader to be accurate to one specific film and 2) what modifications would be required to bring the ANOVOS Vader to full ESB compliance.
About the cape fabric, I didn't see mention of Melton, long used for fine British military officers' uniforms. Melton would have been quite familiar to John Mollo, being a military uniform historian. Yes it has a felt-like look and feel though AFAIK it is not actually felted. It is quite heavy wool and hangs superbly.
I'm fascinated by the study of the ANOVOS Vader mask in order to pin down its possible lineage.
I will say that people seem to be using "original" ambiguously:
1) to refer to a mold presumably cast from the original clay sculpt by Brian Muir.
2) to refer to a prop presumably cast from a plaster mold presumably cast from the original clay sculpt by Brian Muir.
There was only one original clay sculpt, as I understand. Brian stated that the plasterers cast it in plaster. Did they only do one plaster cast from the clay original? If the clay original no longer exists, this plaster cast is the only "cast from original" which ever existed, or ever will.
What is the "original mold" referenced here?
Brian Muir said only THREE pulls were ever made from the original UK-based production ANH mold.
Does this refer to the plaster cast Brian references? Or a mold made from that plaster cast? I'm trying to determine how many generations removed from the Muir clay sculpt the mask seen onscreen in ANH was.
And that is the beauty, one could say, of an original "fan sculpt". It gets closer to an original sculpt than the 3rd or 4th generation casts do, though true it's a different sculpt.
About the "capturing the essence" ethos, let me ask you: which best captures the essence of Vincent Van Gogh's mother, the painting done from life by her son Vincent, or a plaster life mask of her? The anatomist would say the life mask; most others, I think, would say the painting.
Film costume designers regularly choose feel/mood/art over accuracy. Have you seen Outlander? The tartan colour-scheme seen wasn't invented until 1949, yet the fabric feels right, somehow, for the 18th century. (It isn't right, but the job of a film is to look beautiful, not be a museum.)