RaMMYz - No problem! Still can't get over how excellent you Howling Commandos Bucky is. Many thanks for the advice too! Will put it to good use.
Freakzter - Thanks! Nice review on the buckle! If I ever do some serious upgrades I'll get one. Here are some photos of my finished harness (pre-convention).
*I repainted the silver part black because silver was very jarring to look at. Technically should be a dark grey, but I liked it black. I'll probably remake this out of fabric and foam since the craft foam ripped.
I sacrificed some screen accuracy so I could make it adjustable and easier to snap on. I used
3/16 silver grommets (couldn't find black in stores near me) and to prevent fraying I used
fray stop and or fray check so the cut spots didn't unravel. You will need a setter for the grommets, I used
this one. I don't recommend eyelets because they won't secure all the fibers and rip out easier; grommets are 2 parts and hold better. The strap sizes are 1.5" and 2". This took about a full day to measure and rig, half the time I spaced out trying to figure out how to make this functional. @_@ Went though a lot of matches sealing the ends too. I used nearly all of the 5 yrds of 1.5" and maybe over a yard of 2". Hope this helps anyone looking to make the harness!
Also kneepads! Used my pattern and they came out pretty good using the cording suggestion.
The cording is 1/16" and I used 2 pieces per rib. I was going to use the cording for Corvo from Dishonored but I keep pushing it off. I used plasti-dip to cover the metal parts (came off again don't recommend), and 3/4" elastic and velcro to secure it. I velcrowed the backs with craft foam to provide actual padding. These came out very comfortable. I used some 10oz. bull denim (again for Corvo, never used it), but if I were to redo this costume I'd use black canvas/duck cloth.
After doing the jacket and sleeve thing I have refs/material suggestions:
The super close up looks kevlar but I think black canvas/duck cloth would be fine.
A lot of the underarm of the sleeve is fabric too: