Hasbro Hero Series 1:18 Scale X-Wing with Heavy Mods

Troy Downen

Active Member
This is my build, or at least “heavy modification,” of the Hasbro Star Wars Hero Series X-wing. This is the big 29-inch toy with the Star Wars Rebels box art released in the United States in late August 2014.



WHAT SCALE?

To my knowledge there are no “official” blueprints or measurements for the X-wing, although a number of fan versions exist and of course there are various “studio scale” x-wings available which are generally thought to be 1/24 scale. Those are typically based on one of the surviving filming miniatures, although details may be “guesstimated” where access to one of the filming miniatures is not available. There are also highly detailed mainstream plastic kits from FineMolds which purport to be 1/72 and 1/48 scale, plus the various box-scale issues from MPC and newer ones from Revell. I have a number of these releases, but if I stick to the most recent 1/48 FineMolds and a 1/24 studio scale kit that I have handy, this Hasbro offering scales out to between 1:17 and 1:19 depending on the feature one chooses to focus on. The included R2-D2 diameter is less than 2mm wider than one of my Hasbro R2 units; the Hasbro 3-3/4” figures are generally referred to as 1:18 scale. All of this is good enough for me to call the new X-wing 1:18 scale and to plan some modifications to open the wings and to make it capable of accepting other astromech units (such as R3, R4 or R5 units) and pilots from Hasbro’s excellent line of figures.

THE TOY

This is, without a doubt, a toy! This has been the subject of great controversy on various forums, but I have to give Hasbro credit for setting forth a goal – make a toy suitable for ages 4+ and at a relatively low price point – and sticking to their guns when the temptation must have been great to make “just a slight upgrade here and there” to make the product more attractive to the collector (i.e. you and I). But they have made a great product for what they intended, and it’s up to us – if we so choose – to make the modifications necessary to turn it into something more along the lines that we collectors will be happy with. Hence my efforts here.

The toy is very large; about 30” in length overall. The wings are molded shut – they will NOT open into an “X” shape. The cockpit is closed and represented by a sticker – so no pilot or cockpit detail. The R2 unit in the back is just the upper body. The wing roots / engines are molded as part of the main fuselage. The outer wing panels snap onto the root stubs. The cannons snap onto the wing tips. There is a nose gear that can be rotated up into the fuselage nose or deployed; there are no main gear under the wings. No lights or sounds. No working features to speak of. That’s about it!

GETTING STARTED

The first line of business is to tear the toy apart. Really, just tackle the various screws (a few take some effort) and pull off the nozzles and engine inlets. Note that one set of screws is hidden below the engine inlets so yank off the inlets (which snap on) to access this last set of screws.

A note regarding the plastic used on this toy. It is apparently a plastic of the polyethylene (PE) family which means that – literally – modern science does not have a solvent that will dissolve the plastic. Yep, plastic glue will not work on this toy. And if you’re thinking contact glues such as CA, epoxy or Gorilla Glue (whatever it is) then you might as well just use chicken soup for all the good it will do you. This PE will shrug it all off (ask me how I know). So you’re stuck with two choices: there are some contact glues that are purported to work more-or-less to hold it together if you’re gentle: Weld-on 1829 and 3M’s Scotch Grip 1099. I haven’t tried them yet but I’m working on getting some. Or you can try an industrial strength double-side tape such as 3M’s VHB tape (very expensive). I’ll keep you posted regarding what I am able to end up using. But the upshot is that you need to keep those screws and will need to reassemble the toy at least partially using them when modifications are complete.

Next it’s time to get out the Dremel tool and start to make irreversible changes to the toy. Here you can see that I have cut the wing roots / engine units from the fuselage:



After a lot of planning and sketches, I built an internal wooden block to serve as an armature for mounting the completed x-wing and to attach a new set of scratch-built wings in deployed “X” position. Here you can see the early states of test-fitting the wooden block in the aft fuselage:



In that same photo you can see that I’ve cut out the cockpit windscreen; I’ll be scratch-building a cockpit later in the build. Same story for the astromech slot behind the cockpit. But one thing at a time…

Here you can see how much of the fuselage I have to cut away to make room for the new wing root structures that I’ll be building. The lower line is conveniently defined by an engraved panel line on the fuselage (so I know I can get that cut straight, at least!) but the upper line is a bit less well defined. The part at the top that I have shaded red is a “cut to fit” line that I’ll shave away as necessary to get my new wing roots to fit.



I also cut an access hole in the bottom of the fuselage for a 1/4-20 insert nut so that I can mount it from the bottom (you see here the temporary mount for construction and painting). I will tidy up that hole and also make an insert to cover the hole so that I’ll have the option to hang the model instead of put it on a display stand.



Once the fuselage sides were carved away, I made an overly-complicated set of wing root mounting blocks to attach to the wooden block armature in the body. Here you can see the nuts that have been secured in the body and to which the mounting blocks will be secured using socket head screws. The wings will thus be removable for easier transportation of the completed x-wing.



Here are the right hand side wing mount blocks installed with the fuselage rubber-banded together.



And finally for my efforts this weekend, you can see my wing prototype with one of the engines sitting on top checking for fit and placement.



Now that I have the wing mount blocks pretty well built, I’ll start to tackle the wings themselves which will be scratch-built in the open position but using large parts of the toy’s engines with heavy modifications. Unfortunately I live in an area with no local hobby stores and thus I have to pretty much mail-order all of my supplies. Thus it will be another couple of weeks before my styrene sheet and brass bars arrive to start building the wings. These will consist of brass bar spars, plywood cores and sheet styrene skins. But more on that as time goes on…

Thanks for taking a look, and best of luck with your modeling efforts!

--Troy
 
Wow!, great start and some serious mods to come I'm sure, will be following along. I feel like just building an out of the box model (still awaiting tools and parts before I can even start my first so I know what you mean about mail order!) is not modelling at all when I see these threads lol
 
God, you're making me want to buy this now. Gotta watch this closely. It's gonna be sweet.

Also, I've noticed on the bottom of the fuselage where the wings are there is a depression in the plastic. Is that meant to be there?
 
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Also, I've noticed on the bottom of the fuselage where the wings are there is a depression in the plastic. Is that meant to be there?

Good catch! You know what, I can't really say if that is a molding error or intentional (I've never noticed it on my other x-wing models). There is a distinct plastic sprue attach mark at that same location, implying to me that the whole area is depressed as a result of the molding process. But I just don't know...

By the way, this PE plastic sands like junk. I sure hope that Evercote sticks to it where I need to patch up some areas. I'm really worried about that and need to slap some onto a scrap part to see what happens. I've never tried to model with PE. And I hope I never will again. Ugh.
 
I’ve been worried a bit about paint adhesion with this PE plastic so I ran a quick test on a scrap wing part. I applied my usual methods: a quick sanding with 320 grit wet/dry sandpaper, Dupli-Color adhesion promoter, wait 5 minutes, then Dupli-Color lacquer scratch fill primer. I let both cure overnight.



I applied a few strips of 3M blue painter’s tape and burnished them down. A few minutes later and I am happy to report that I had no problems with lifting of the primer coats. Whew!

 
You've pretty much convinced me to get this so now I have to hit you up for some details. Will you be using the board for the wings as seen in the image and if so how thick is it? Will you be covering it in styrene and what about inner wing details?
 
You've pretty much convinced me to get this so now I have to hit you up for some details. Will you be using the board for the wings as seen in the image and if so how thick is it? Will you be covering it in styrene and what about inner wing details?

Great questions. I'll post details as I build up my first prototype wing, but my plan is to use R/C aircraft plywood - not the MDF that you see in the photo which is intended for the prototype only (I had a sheet already sitting around the garage from an earlier project). The MDF is heavier than the plywood and I am concerned about weight on those wings.

Wing core will be 1/4" thick plywood. 0.04" styrene sheet on both sides of the core (a skin, if you will) for a total wing thickness of approximately 6-7mm (should be close to 1:18 scale). The wing leading and trailing edges will have spars constructed from brass bar (waiting for that to arrive mail-order) which will extend into the wing blocks you see above in the photos. I'll use the engines (modified) from the toy and somehow attach them to the wings (that's why I'm so concerned about how I can attach parts of this PE plastic to other things). Other inner wing details will come from here and there... I'm not going for 100% accurate to the filming miniatures but I'll find something that works. :)

I'll have LOTS of photos and descriptions as I progress.

By the way, hot glue does appear to give a semi-decent bond between PE parts. Not great, but decent.
 
I see you saying you are having problems with glues and paints sticking to this. I used some superglue on a few pieces of mine and had no problem with it sticking. It held just fine. I also used several different colors of Krylon Fusion spray paint, followed by a matte clear coat and everything adhered fine with no problem. I'm not sure why it is all sticking on mine and not yours. Could climate or humidity have anything to do with it?
 
So here’s an interesting development that actually answers a question that I had. The R2 unit included with the toy (the top half that is included, anyway) has provision to be lighted via a small acrylic rod that appears to lead from the bottom of the R2 unit to the radar eye (see photo).



Today in Sams Club (big box store here in the States) I noticed this:



An electronic variant of the Hasbro Hero Series X-wing toy that includes a light-up R2 and sounds. Press R2 and he makes his standard “bleep-bloop” sound and his radar eye lights up. There is a button just behind R2 that fires the lasers by making the “blat-blat” sound that we all know and love. No lights with that one, though. You’ll notice that the price is exactly $10 more expensive than the non-electronic version, and one of the wings has been pre-installed to make the toy seem larger. But it is 100% the exact same toy, just with the electronic sound and light.

So if “bleep-bloop”, a light and “blat-blat” are worth $10 – go for it! Otherwise I’d suggest sticking with the non-electronic version. Just watch out for which version you are purchasing either online or in the store.
 
^^^
I'm having the same experience as Laspector...CA works great.

--Alex

Without question, I am GLAD to hear that you're having such good luck with CA glue. My sample parts just didn't hold up when using the typical hobby store CA glue. But I'll get it figured out. Thanks for the input - maybe others will have your same good fortune!!
 
I found them in myers ($99) and toysrus ($79) today and this X-Wing is friggin' HUGE:eek...this is probably the biggest X-Wing ever produced for the public I'm guessing, so I'll get one today.....it's mentally very expensive for us here...but it has to be done:D...very interesting about the additional model and the electronics...doesn't interest me, but I s'pose some kiddies will love it...

Keep up the build Troy, you're doing a great job!;)
 
Not much time this past weekend to do more than some alignment checks and determine that my wood strong back (shown in the pictures with the wing stubs attached) is mounted a bit crooked in the fuselage. It's throwing off (or WILL throw off) the laser cannon alignment once the wings are complete. Nuts. So I'll build a new strong back next weekend. Not difficult - just time-consuming.

Starting to work details on the wing prototype now and contemplating if / how to create a droid socket for a complete Hasbro 3.75" astromech. Hmmm... How do the scope of these projects tend to grow over time with me? :wacko

Thanks for the interest and support, everyone!
 
One thing with the droid socket is that it doesn't allow for the foot pads to be inserted if the droid is meant to snuggly fit into it. The only way to get a droid into the X-Wing socket requires it to be lifted into place, unlike the Naboo Starfighter, and the only way to fit a complete droid into this area it would require part of the droid strip to either open up or move out of the way somehow, which we know doesn't happened as we see a droid is being loaded onboard in ANH and there is nothing that opens to enlarge the droid socket to allow the foot pads to fit in. So you'll need to cut the droids feet off completely which then means you won't be able to lift him in and out as he'll be an amputee so he'll essentially be Jawa fodder.
 
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