Keelan562
Well-Known Member
At it again with an original Witcher character. The overall design is heavily influenced by the School of the Cat armor from Witcher 3: Wild Hunt. Some parts are modified either for aesthetics or [potential] ease of making. A lot of the parts built will be made with craft foam, especially the leather bits. Primarily the idea of doing this was to make it easier to make the chest piece and gauntlets. However, a chainmail shirt is being made to wear beneath the chest piece, even though only portions of it will be seen.


Chainmail: Started off making even the links myself with fence wire and a wood dowel. While visually it was looking awesome, it was proving a bit too time consuming (also had to take into consideration a friend is helping me and I don’t want to take up too much of their time). So pre-made jump rings were bought and the work continued.


A lot of what looks to me like a “bib” was made. Work stopped there while figuring out how to do the sleeves and collar section, which comes back up later to kick my brain in the *****.

Some items I ended up needing to buy online. The pants and boots I both ordered on eBay, as well as the swords. The medallion (wolf school with red LED lights in the eyes) I’ve had for a while, just had to dig it out of storage. The harness for the sheaths I got off a seller on Etsy (https://www.etsy.com/shop/lantredurenard ): I could not be more pleased with the item!
Foam: In taking a break from the chainmail, I decided to start work on some of the craft foam pieces. I started with the gauntlets. The idea is to use some fingerless gloves I have and put the gauntlet pieces over them. I found a video on YouTube (https://www.youtube.com/watch?v=xfe7JM_kQGw ) that showed how to use an iron and foil to give craft foam a leather texture. I’ve seen other since then that are just as good, but as this was the first I saw I felt the need to give a shoutout to this video in particular.
The initial results were exciting enough, but once paint starts to get added, it really starts to come to life!
The black section is how the foam looks naturally, with the painted over version of it on the right. The two segments above it were both parts of a sheet of gray craft foam.



After seeing how the two different foams looked painted, I decided to go “light” with the straps. Hopefully, this allows for some separation when all is put together. I used the fence wire to create the “buckles” for the straps, and painted some of those little googley-eyes to use as “rivets.”
Still figuring things out, but the plan is to use Velcro to secure things in place.

Collar/Current Issues: The biggest hurdle right now is the desired collar for the shirt. The piece itself was made and came out well, but the issue comes in attaching it. While the back seam lines up perfectly, there is a strange part around the shoulder where the lines stop running together. I tried getting a little creative with some “patching,” but didn’t like the end result, thus the collar was removed until I can figure things out (suggestions welcomed!).


I’m really hoping I can get the collar to work. My other option is to make a bishop’s mail to give the illusion that the shirt has a collar, but an actual collar as a part of it would be preferred.
Next Steps: Gauntlets are a priority for now, while work will continue throughout on the chainmail shirt.


The next big piece for the project will be the chest piece. I’m thinking that I’m going to take a t-shirt and cut it apart at the seams, then use those pieces to trace the shapes to cut from the foam roll I have. I’m thinking that having it broken up into pieces then put together where the seams are will be the best way to get it done.
Also, I’m going to try making sheaths for the swords. I’ve already experimented with this once (it was a test to see how the leather texture would look, as well as what a pain in the ass the sheath itself would be to make), but I’m thinking of using different swords for the actual costume, thus different sheaths would have to be made. I’ve already started on the shell for one while I wait to find another of around the same size that looks good enough so I can start on that one after it’s ordered and arrives.
What’s Left: Next I need to figure out the pouches. Been looking at some options online, but may make one (again, with craft foam) if it comes down to it.
Also found a 3D printable version of the knife used for collecting trophies, so I’m thinking to order one of those and make a sheath for that as well (http://www.thingiverse.com/thing:868252 ).
I’m also thinking I may do without the crossbow in the end. Can’t find any good templates to make one out foam or as papercraft, and any decent looking replicas I find are way out of what I’d like to spend on such a prop.
More pics and updates to come as things progress! Sorry for all the chunks of text. ^_^


Chainmail: Started off making even the links myself with fence wire and a wood dowel. While visually it was looking awesome, it was proving a bit too time consuming (also had to take into consideration a friend is helping me and I don’t want to take up too much of their time). So pre-made jump rings were bought and the work continued.


A lot of what looks to me like a “bib” was made. Work stopped there while figuring out how to do the sleeves and collar section, which comes back up later to kick my brain in the *****.

Some items I ended up needing to buy online. The pants and boots I both ordered on eBay, as well as the swords. The medallion (wolf school with red LED lights in the eyes) I’ve had for a while, just had to dig it out of storage. The harness for the sheaths I got off a seller on Etsy (https://www.etsy.com/shop/lantredurenard ): I could not be more pleased with the item!
Foam: In taking a break from the chainmail, I decided to start work on some of the craft foam pieces. I started with the gauntlets. The idea is to use some fingerless gloves I have and put the gauntlet pieces over them. I found a video on YouTube (https://www.youtube.com/watch?v=xfe7JM_kQGw ) that showed how to use an iron and foil to give craft foam a leather texture. I’ve seen other since then that are just as good, but as this was the first I saw I felt the need to give a shoutout to this video in particular.




After seeing how the two different foams looked painted, I decided to go “light” with the straps. Hopefully, this allows for some separation when all is put together. I used the fence wire to create the “buckles” for the straps, and painted some of those little googley-eyes to use as “rivets.”
Still figuring things out, but the plan is to use Velcro to secure things in place.

Collar/Current Issues: The biggest hurdle right now is the desired collar for the shirt. The piece itself was made and came out well, but the issue comes in attaching it. While the back seam lines up perfectly, there is a strange part around the shoulder where the lines stop running together. I tried getting a little creative with some “patching,” but didn’t like the end result, thus the collar was removed until I can figure things out (suggestions welcomed!).


I’m really hoping I can get the collar to work. My other option is to make a bishop’s mail to give the illusion that the shirt has a collar, but an actual collar as a part of it would be preferred.
Next Steps: Gauntlets are a priority for now, while work will continue throughout on the chainmail shirt.


The next big piece for the project will be the chest piece. I’m thinking that I’m going to take a t-shirt and cut it apart at the seams, then use those pieces to trace the shapes to cut from the foam roll I have. I’m thinking that having it broken up into pieces then put together where the seams are will be the best way to get it done.
Also, I’m going to try making sheaths for the swords. I’ve already experimented with this once (it was a test to see how the leather texture would look, as well as what a pain in the ass the sheath itself would be to make), but I’m thinking of using different swords for the actual costume, thus different sheaths would have to be made. I’ve already started on the shell for one while I wait to find another of around the same size that looks good enough so I can start on that one after it’s ordered and arrives.
What’s Left: Next I need to figure out the pouches. Been looking at some options online, but may make one (again, with craft foam) if it comes down to it.
Also found a 3D printable version of the knife used for collecting trophies, so I’m thinking to order one of those and make a sheath for that as well (http://www.thingiverse.com/thing:868252 ).
I’m also thinking I may do without the crossbow in the end. Can’t find any good templates to make one out foam or as papercraft, and any decent looking replicas I find are way out of what I’d like to spend on such a prop.
More pics and updates to come as things progress! Sorry for all the chunks of text. ^_^