That's no Lightsaber!.. That's a TV aerial!

Mottrex

Sr Member
RPF PREMIUM MEMBER
A bit self indulgent but I like many others have made the odd lightsaber over the years, starting with cardboard wrapping tubes to broomsticks.
Back in 2012 my wife sprang a suprise Starwars Emersive Secret Cinema event in London, this involved us both being given a sub character to play in the interactive proceedings of the night, But more importantly a costume needed we did.
We had three days to make full Jedi costumes together including a Cloak, and more importantly a lightsaber.
It all came together and we got mistaken as cast members so something went right... or it was a little dark inside the venue.
Wandering the dimly lit streets of London Town after hours we got heckled with everything from Orks to Vikings!
I had come across the RPF years back as a lurker when research was needed for my Nostromo jacket and the info and the community spirit was second to none for information.
I scowered the Jedi pipe build threads which helped me thrash together a quick pipe build.



The local builders supplies plus two garden LED lights..

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Became..

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I wasn't going for accuracy more a flavour of and being our own characters think they were OK for a quick build.

Can't find a full pic of costume but this gives an idea of it..

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Role on ten years one georgian house renovation and re building a workshop and the bug bit back.

Having collected all manner of things over the years I decided to try make a better Lighsaber.

Originally I was going to make an odds n ends saber like this..

But quickly realised I wanted more and the obsession started..
when I stumbled on a neighbours TV antenna dumped in the back lane and it spoke to me..
The few cogs I have started turning and whilst I was waiting for a helmet to cure I grabbed the antenna and started dismantling it..

Now I haven't really touched metal fabrication since I used to cast precious metals in my old Dental job so thought I'd go the safe route of seeing what I could achieve with my limited tools available.

I played around with sink tubing but found it hard as hell to cut but maybe the blade was blunt. Anyway the TV Antenna was far easier to cut.
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It then dawned on me that this looked graflex like and I thought how easy or hard would it be to make one of those instead.
The TV tube was slightly narrower at 34 mm but I used the measurements ish from an online template to see if I could make something that satisfied my itch..

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I knew the measurements were wrong/out of line and some parts were temporary till I could find better alternatives or replicas..

I only have a drill a vice and.. I kid you not a hacksaw blade without a handle atm..
So its going to be a bit rough n ready until I can unpack my dental drills from storage.

It seems I am learning something new about Graflex flash units every day.
 

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A couple of more recent..
The Aerial Saber..
(In limbo)
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And the waste pipe using Wanawanga's template.
I found using High speed Dental 36,000 rpm precision cutters worked like cutting through butter on this tough old material.

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This although still a tester is ticking a lot more like boxes.
I need to cast more grips for this and add a light source at the very least and a black core with brass contacts to add to the look. Then it's finding a way to bend up a decent Clamp assembly..

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Dug out a few of my old Calcs to see if any Bubbles strips would work as a Clamp strip

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If I can preserve the Calc that would be good.
I need to find the correct clamp measurements before I cut the Bubbles or maybe cast them in clear resin.
 
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