Kylo Ren lightsaber build. Custom electrics, limited 3d printing [Finished]

Re: Kylo Ren lightsaber build. Custom electrics, limited 3d printing [Painted :D]

Little bit longer than my usual time between updates. Waiting for paint to dry between stages kills me, I hate not being able to make any progress ^_^

Painting is pretty much finished at this point aside from any touch ups I decide to do. I'm not 100% happy with the side blades, so I may revisit them in the future but for now they'll do!

So as always, to continue from where I left off before.

Aside from painting, I wanted to try and improve the switch I made since I was having a few issues and inconsistencies with it. I came up with a v2 for the internal piece:

4wojodq.jpg


Rather than having flat copper surfaces trying to contact each other I figured some copper wire might be better. Hopefully the curved pieces at the ends give a bit of spring and resistance to keep the circuit complete when it's in the right place.

I added a few missing details before painting, one of which being the wooden piece I added on the outer top layer here:

T2gWlOg.jpg


It's not as detailed as the movie version but I don't feel I have the engraving skills to do the tiny details, so the basic shape will have to do.

I also added a missing screw to the other side of the outer layer:

LOx1Cee.jpg


It was finally time to paint!

I wasn't too sure how I was going to secure things while painting them. I wanted them to be easily movable so I could keep them inside the house to dry as the nights are a bit cold here. I also wanted to be able to move them around to paint in all the crevices and whatnot.

Since everything is built around tubes inside other tubes, I figured I'd rig up something like that for painting too. Here's what I came up with:

pADlmmC.jpg


This is where the pieces sit while they're drying.

Each piece to be painted can be removed and moved about, as so:

AVoloNh.jpg


I started with a primer:

2qowGZf.jpg


This highlighted a few issues that I didn't see before, so I cleaned it up a little and did a few more coats of primer.

The outer layer on the bottom was a little messy up close what with the individual strips glued for the raised edges. I didn't want to risk damaging anything by trying to clean them with too much force, so I hoped that with the later layers of paint it wouldn't be quite so visible.

Then came the base colour, a gunmetal grey. It looks darker in this picture than it actually is. I think that's also because this was before I did a flat clear coat before adding the weathering.

Dqfhz8u.jpg


I also painted the end cap. The colour didn't turn out to be quite what I was hoping for but it's close enough, I'm not too worried.

RiiZywt.jpg


Once the base was clear-coated and dry I got to some weathering.

I started with a black wash to try and get into a few of the crevices and shallow areas to give it a bit of depth. It doesn't really show too much in this picture but in person it made a subtle but noticeable difference I think.

s99Ru3U.jpg


After that I used 2 main colours (copper-looking colour and aluminium-looking colour) to weather the raised sections to try and match the photos I was working from.

Ln8DQH8.jpg


UX2QKNK.jpg


0Xhol2G.jpg


Now for the part I'm least happy with overall (though I don't hate it, just not quite how I'd like it to look).

For the side blades I unfortunately don't have an airbrush to do a 'proper' job of giving them that burnt exhaust look. Instead I just went at it with a regular paintbrush and hoped for the best. I used a range of colours (silver underneath, slight blue around the middle, dark brown after that then the copper colour for the rest) and did what I could.

Imc2kWy.jpg


I think, considering I'm still pretty new to painting and only had a brush to work with, that it turned out reasonably well. The copper is a little harsh in the picture but it's a bit more subdued / dull in person. Overall, not perfect but I'll accept it for now.

Now I just need to add a few finishing touches and I can hopefully put it all together again. I'll be adding some blue wires within the hole at the top soon.

For the outer red cable, I haven't quite worked out what to use for the cable / wire itself yet. For the clips I'm going to try using Lego hands. It won't look quite the same as the movie version, but it seemed like a hopefully simple solution and will allow me to unclip / remove the wire at a later date if I need to disassemble the saber for maintenance or whatever.

That's all for now!
 
Re: Kylo Ren lightsaber build. Custom electrics, limited 3d printing [Painted :D]

Wow! That thing really came along way! You did great work on the weathering!
 
Re: Kylo Ren lightsaber build. Custom electrics, limited 3d printing [Painted :D]

LOVING your progress so far!!! Looks FANTASTIC!!!:thumbsup
 
Re: Kylo Ren lightsaber build. Custom electrics, limited 3d printing [Painted :D]

That's freakin' amazing. What kind of gunmetal grey did you use?
 
Re: Kylo Ren lightsaber build. Custom electrics, limited 3d printing [Painted :D]

That's freakin' amazing. What kind of gunmetal grey did you use?

It was this one here http://www.ebay.com/itm/Model-Maste...er-3-oz-Lacquer-Spray-Paint-Can-/151743638292

I picked it up at a local hobby shop. I'm not exactly knowledgeable when it comes to paint so asked for recommendations in there.

It worked well I think. Since the pics I've added a coat of rustoleum flat clear coat to try and seal it all and keep it safe. It gave it an interesting texture too, so that's cool.

Just waiting on the Lego hands now, then when they arrive I can work out what gauge wire I need for the long red one and finish it off.

Looking forward to finished pictures as I'm pretty happy with how it looks so far!
 
Re: Kylo Ren lightsaber build. Custom electrics, limited 3d printing [Painted :D]

Thanks! I'm looking for the right color for my saber and I'm deciding between a non-metallic gunmetal vs a semi-gloss black. Always nice to have more options :D

BTW, you may want to try 18 AWG wire for the red.
 
Alright, here we are, pretty much finished at this point. There are a few bits I need to touch up but overall, I'm happy.

There were a few bits of progress since the painting, but I figured I didn't need to show individual pictures of those since they are visible in the finished pics anyway. Those bits of progress were -

- Adding blue wires inside cutout hole thing on one side
- Adding lego hands to outside to hold wire
- Adding wire

The lego hands solution seems to work fairly well, though since I added them after painting and everything else (as I didn't want the hassle of masking those tiny pieces) I'm worried they're not secured too well. Will see how well they hold up to use while using the saber for cosplays and photos in the future!

I wanted to take pictures outside but didn't have anything too good to take pictures of it on so I just grabbed a piece of foam to keep it safe.

So here we are, basically finished:

0lVqGiQ.jpg


xDxdxRr.jpg


1zpwfEC.jpg


IPjjYsx.jpg


4q4zRwr.jpg


jkxe6if.jpg


0PPMaTj.jpg


TU0bjMB.jpg


dkayoe0.jpg


jjFHy1c.jpg


4FEEMjc.jpg


rW2Tu3r.jpg


v4oRcoV.jpg


IxTN5Xx.jpg
 
Sweet baby ***** that is one helluva beautiful build! Nice to see it complete. Well done
 
Been a while since the last post on here since it was pretty much finished early March. Since then I've mostly just been tinkering with it, trying to improve bits and pieces here and there.

After a while it became apparent that the switch I had made, while functional, was very temperamental and I wasn't sure how long it would last. I didn't want to be in-costume and at a convention or movie premier or whatever and go to turn on the lightsaber only to have it malfunction, so I decided I was going to ditch the custom switch and use a 'proper' one that I had bought originally.

Downside of this was that I didn't have enough room for the larger switch and the delay timer for the side emitters. I didn't want to lose that, but I figured what use is a delay timer if the thing doesn't even turn on. Also, while the delay is neat, without sound to really emphasize the two-stage ignition it doesn't stand out as much.

So I dismantled the saber and started by removing the previous switch components and then cut a hole for the new switch to sit in, as so:

XRM69TF.jpg


7kQtt30.jpg


Before cutting I did a good bit of measuring, marking and double-checking to make sure that the switch would line up with the hole I had made in the outer layer previously. Fortunately when I put it all back together it lined up wonderfully:

qKWs8G0.jpg


Because of the way the saber is assembled the outer layer at the top slides into place over the inner piece. This meant it was difficult to have a switch which protrudes through the hole. To fix this, I cut a slot across the width of the switch and using the screw from the previous switch I 'shaved' / trimmed the edges of the threaded part to allow it to slot into the switch. Kind of tough to describe in text but should make sense with a picture:

zRE4i9b.jpg


Put it all back together again and it's much better now. Connection is consistent and solid whenever I turn it on. Definitely glad I decided to make this change!

Something I did shortly after finishing the saber build was make a small display stand for it. I didn't post anything about it since it wasn't too interesting by itself, but I figured I'd post some pics here.

The stand itself is just some scrap wood I had with some spare metal tube left over from the build stuck together. I added some black suede to the inside curve of the metal to protect the saber as it sits against it.

Here it is sitting on me and my wife's collectables bookcase:

2WsfKKl.jpg


And with the saber:

MFIgeiO.jpg


Also took a few decent pictures of it with the blades in place and illuminated, so I thought I'd show those off too:

HEndiTt.jpg


7Dq8T5X.jpg


ozSmj0J.jpg


aHcteC6.jpg
 
Good work man!:):thumbsup

But the wire is a tranparent red.Its also wrong on the Force FX saber.
 
Good work man!:):thumbsup

But the wire is a tranparent red.Its also wrong on the Force FX saber.

Thanks!

I know the wire isn't 100% accurate unfortunately. I had tried searching for a more accurate one but didn't have much luck in the gauge I needed to fit the Lego hands I used to secure it.

The one I have for now will do. Because of the Lego hands it's easily removable so if I find a better one in the future I can swap it out!
 
Hello guys. If you want transparent red authentic wire, just send me PM and 5$ on paypal. Then I send 1m of it to you by Post.
Some people already done that here and on Knights of Ren FB group.

12957638_1128336627189260_1436197392341826300_o.jpg12916838_1128336633855926_5003653432060586075_o.jpg
 
Sounds interesting lukyanov. What thickness / gauge is the wire? I need a particular size for mine, I think it was 12 gauge.
 
Back
Top