I was lucky enough to obtain a pristine 1917 No 1 Mk 1 Webley Flare Gun last July. Right away I knew that I would cast this baby and make it available in bronze to my fellow collectors. The process took some time as I wanted this to be as perfect as possible before offering it up.
This is a new casting of my flare gun - low serial number of 3087 - all matching parts on the original flare gun. The castings were accomplished via the cire perdue or lost-wax casting process. Each raw bronze cast is then prepared, sand blasted, and professionally gun blued to achieve a result that is as close to the original as humanly possible.
Painstaking research went in to all of the details - walnut stock just like the original, located fillister head screws with escutcheons for attaching the stock that match the original flare gun. Seriously - 6 months ago I had no idea what an escutcheon was, now I have a masters degree in the different types of escutcheons available.
The gun in cast in 3 parts - barrel, handle/trigger/d-bracket assembly, and barrel release - so that the gun has the functionality of opening with the spring loaded barrel release. I had hoped to have full functionality including a moving trigger, but casting it in 6-7 parts doubled my costs to the point where I would have to charge real Webley prices for the casts. May look to upgrade the handle/trigger part to have a removing handle plate in the future - that way this bronze piece could be added to resin versions as well.
I plan on offering this up as the Webley by itself, a fully completed ESB EE-3 version, and a ROTJ version with a cut off/truncated barrel (decreased bronze weight, so hopefully decreased overall cost). The ROTJ version would come with a paint grade wooden stock - no need to paint over a beautiful walnut stock.
Price for the full Webley alone is going to be $650 plus shipping. The quality of these is what I believe is the closest thing to an original at about half to one third of the price of an original. Not looking to make a lot off of this, just recoup my molding and initial project costs.
I have two that are currently in the after cast phase right now - picking those up on Sunday 2/28, so would be available for shipping within the next week. New casts take approximately a month to six weeks for the finished product, but I can get several going at the same time depending upon additional interest.
Without further adieu, here are pictures of the first production cast compared to my real Webley.
PM me or post here if you are interested.
Update 4/2/16: Here is a list of those that have expressed interest through today.
1. Stormy320 - Full EE-3 - Paid in Full/Shipped
2. Deedzy (TDH) - Full EE-3 - Paid in Full/Shipped
3. Jesster (TDH) - Full EE-3 - Paid in Full/Shipped
4. Rogermaximus (TDH) - Full EE-3 - Paid in Full/Shipped
5. Refugee (TDH) - Webley Only - Paid in Full/Shipped
6. Dandirk - Full EE-3 - Paid in Full/Shipped
7. Mandingalow (TDH) - Full EE-3 - Paid in Full/Shipped
8. StarWarrior - Full EE-3 - Paid in Full/Shipped
9. AndyMac84 - Webley Only - Paid in Full/Shipped
10. Tomm1999 - Webley Only - Deposit Paid
11. Dao2 - Full EE3 - Deposit Paid
12. Filer - Webley Only - Deposit Paid
13.
14.
I have two that are in the chasing/clean up phase now - should be ready to ship within the next week or so.
Wax molds are completed on the next 5 - those are about 4 weeks out at this point. Will get the next 5 rolling in about 2 weeks when my shop has the capacity.
Thanks,
Dave
This is a new casting of my flare gun - low serial number of 3087 - all matching parts on the original flare gun. The castings were accomplished via the cire perdue or lost-wax casting process. Each raw bronze cast is then prepared, sand blasted, and professionally gun blued to achieve a result that is as close to the original as humanly possible.
Painstaking research went in to all of the details - walnut stock just like the original, located fillister head screws with escutcheons for attaching the stock that match the original flare gun. Seriously - 6 months ago I had no idea what an escutcheon was, now I have a masters degree in the different types of escutcheons available.
The gun in cast in 3 parts - barrel, handle/trigger/d-bracket assembly, and barrel release - so that the gun has the functionality of opening with the spring loaded barrel release. I had hoped to have full functionality including a moving trigger, but casting it in 6-7 parts doubled my costs to the point where I would have to charge real Webley prices for the casts. May look to upgrade the handle/trigger part to have a removing handle plate in the future - that way this bronze piece could be added to resin versions as well.
I plan on offering this up as the Webley by itself, a fully completed ESB EE-3 version, and a ROTJ version with a cut off/truncated barrel (decreased bronze weight, so hopefully decreased overall cost). The ROTJ version would come with a paint grade wooden stock - no need to paint over a beautiful walnut stock.
Price for the full Webley alone is going to be $650 plus shipping. The quality of these is what I believe is the closest thing to an original at about half to one third of the price of an original. Not looking to make a lot off of this, just recoup my molding and initial project costs.
I have two that are currently in the after cast phase right now - picking those up on Sunday 2/28, so would be available for shipping within the next week. New casts take approximately a month to six weeks for the finished product, but I can get several going at the same time depending upon additional interest.
Without further adieu, here are pictures of the first production cast compared to my real Webley.
PM me or post here if you are interested.
Update 4/2/16: Here is a list of those that have expressed interest through today.
1. Stormy320 - Full EE-3 - Paid in Full/Shipped
2. Deedzy (TDH) - Full EE-3 - Paid in Full/Shipped
3. Jesster (TDH) - Full EE-3 - Paid in Full/Shipped
4. Rogermaximus (TDH) - Full EE-3 - Paid in Full/Shipped
5. Refugee (TDH) - Webley Only - Paid in Full/Shipped
6. Dandirk - Full EE-3 - Paid in Full/Shipped
7. Mandingalow (TDH) - Full EE-3 - Paid in Full/Shipped
8. StarWarrior - Full EE-3 - Paid in Full/Shipped
9. AndyMac84 - Webley Only - Paid in Full/Shipped
10. Tomm1999 - Webley Only - Deposit Paid
11. Dao2 - Full EE3 - Deposit Paid
12. Filer - Webley Only - Deposit Paid
13.
14.
I have two that are in the chasing/clean up phase now - should be ready to ship within the next week or so.
Wax molds are completed on the next 5 - those are about 4 weeks out at this point. Will get the next 5 rolling in about 2 weeks when my shop has the capacity.
Thanks,
Dave
Attachments
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Webley Full 2.JPG3.4 MB · Views: 596
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Webley Full.JPG3.5 MB · Views: 1,157
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Webley Grip Detail.JPG3.1 MB · Views: 348
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Webley Comparison 2.JPG3.3 MB · Views: 433
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Webley Comparison.JPG3 MB · Views: 444
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Webley Detail.JPG2.5 MB · Views: 341
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Webley Stock 2.JPG3.3 MB · Views: 349
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Webley Stock.JPG3.4 MB · Views: 481
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