Hello guys, here is the latest update.
Ok so we finished the warp windows and they came out very nice. The airbrush did the trick. We also clear coated them so they should not be an issue when we mask them for the exterior paint job.
Next we began the next to impossible task of sealing up the hull and permanently mounting the nacelles. There is a ton or wires, LEDs, and two circuit boards in there.
Well, I do not know about other people’s builds work out, but with mine, I had to do a lot of putty work here. The sides and top (strong back) to the hull did not fit together well at all. Almost every seam needed putty. There were large gaps where the pillions connect to the hull. At least 1/8” gaps! Some of this I assume comes from cramming LEDs and wires all around the shuttle bay but I do not think that these pieces would have fit much better without the lighting. So I guess this is the worst fitting area of the kit. Anyway, every seam has horrible light leaks since the putty is not very effective for light blocking.
BTW, if anyone has an idea on what can be mixed with the putty to light block, I would like some suggestions.
So we did a light test and here you can see the leaks. In this first picture, I added some arrows to show the leaks. The blue arrow is the cross member connecting the two sides of the hull. It sits on top of two LEDs and although I had light blocked the interior of the parts, this cross member transmits light through the hull like a fiber optic. The red arrows are light leaks through the putty.
Here is a bad leak through the putty on the seam between the top and side parts to the hull.
Here is some leaks on the nacelle RCS thrusters that I did not notice before. Also you can see a leak on the end of the nacelle.
So we did the only thing we could do. We painted silver on the exterior everywhere there were leaks. We are letting the silver dry and later this weekend we will sand with 2000 grit to smooth the silver. We will recheck the leaks then mask, prime, and eventually paint.
Also, I made a jig out of coat hangers for the saucer section that should make painting it easier.
Well that’s everything for now. Thanks for the interest and have a safe 4th of July.