Builds By Baz- Full scale Mk II Colonial Viper

Baz,

This build is simply astonishing! THANK YOU for documenting it for all of us to enjoy.

Watching that latest video as you pound out part of the canopy frame with a hammer, I imagined Terry English somewhere in England smiling. You've got mad skills!

Cheers,

Ted.
 
Baz,

This build is simply astonishing! THANK YOU for documenting it for all of us to enjoy.

Watching that latest video as you pound out part of the canopy frame with a hammer, I imagined Terry English somewhere in England smiling. You've got mad skills!

Cheers,

Ted.

Awww, thanks Ted! I had to look up Terry English. It's amazing where his skills have taken him.

Baz.
 
Memoirs of a Viper builder...



Every fortnight I have a Saturday to work on the Viper. I often get overly ambitious as to what I think I am going to get achieved with that one day and am often left disappointed and discouraged. Today was no exception. This time, i deliberately set my sights a little lower and vowed that I would only work on the rear legs of the undercarriage and get them DONE! Long after dark, I was still going and had to shut down the grinders, drills and welder for the sake of sleeping babies and the spirit of being a good neighbour.


I got one leg on and the other leg half done. Lots of false-starts, standing and staring, contemplating and planning before a single piece of steel was cut. The tricky part was to avoid getting too elaborate with the way it fits together. Keeping it simple and basic is actually quite hard, but I got there in the end. When I take this thing to events and shows, I don't want to be spending half a day assembling it. At the most I'd like to get it down to an hour, to an hour and a half.


After curfew, I shut the shed door and did some quiet drilling on the press and prepared the steel for tomorrow's cutting if I get a chance.


Baz.
 
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I did however, steal a little bit of time today to finish bracketing the canopy together. It's all done now, ready for welding. It fits nicely on the cockpit now, with both bottom bars parallel. I can now go ahead and install the track and rollers for it to run in so it can slide forward.



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^^^ Thanks guys. :D

Second test fit on the flight suit. Once the adjustments are made, we start cutting the real material.


Last night's fitting was a wake up call for me and I'm embarrassed. Initially, my measurements were taken and the first cloth suit was made. I had a fitting and found I had put on weight and it was tight. So, the tailor made another one and added 2 cm in each side to give me some room. Last night I fitted up and it was again too tight, showing I have put on MORE weight. OUCH. Thiscan't go on.


Now he has to add MORE size to the suit and we will try again.


In the meantime, my diet has got to change and I have to find some sort of aerobic activity that chews the calories without buggering my knees and ankles any more than they already are.


Two problems... I hate diets and I have little time for extra exercise. Something's gotta give.


So, colonial warrior fitness training started this morning. 5km run laced with sit-ups and a self administered uppercut for allowing myself to get fat. I'll do the run 2 to 3 times a week and increase sit-ups. Will also add pushups and heaves.


OUT.



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^^^ yep, I'm doing the same.

Update:

My friend Jacob has again volunteered his skills as a welder. I'm pretty good at MIG with steel right now, but hopeless at TIG welding. Jacob has his own machine and has been practicing for a little while.



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Does the above make you good at 'FRAK!' welding?

Seriously though, this build gets better with each update.

Best of luck with the flight suit measurements and your new routine. At 50, I'm in the same boat. It too is getting crowded.

Cheers,

Ted.

- - - Updated - - -

Does the above make you good at 'FRAK!' welding?

Seriously though, this build gets better with each update.

Best of luck with the flight suit measurements and your new routine. At 50, I'm in the same boat. It too is getting crowded.

Cheers,

Ted.
 
Like real aerospace manufacturing there. :)

Does photographing welding risk damaging the image sensor?

Not that I've ever heard of.

- - - Updated - - -

Does the above make you good at 'FRAK!' welding?

Seriously though, this build gets better with each update.

Best of luck with the flight suit measurements and your new routine. At 50, I'm in the same boat. It too is getting crowded.

Cheers,

Ted.

Thanks Ted.
 
The last former templates have now been printed and cut for the top engine. This is the last major module of the ship. After this it's just wings and armaments. Ready to trace onto plywood.



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Photo of what I have so far. Accessories on their way - gloves and gun belt pouches. Still to find - shoes. Flight suit in chromoflair under construction. I think I may have a prop addiction...



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Everything laid out, measured and marked. Ready for my fortnightly big day to get as much done on the Viper as possible. If I get this undercarriage finalised tomorrow, I can move straight onto building the top engine. All the formers bar two, are cut for that. I also have all the steel I need for it's internal support frame. Let's see what the day brings.



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Top engine formers cut and now the internal support frame holes are also marked, ready to cut out and slide over the frame.



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Making all the frame bolts tool-less and high vis. They will be chained inside the frame, hanging next to their fixing position so I never lose or forget to bring them. Some bent ones in there. Easy enough to bend straight tomorrow.


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The last of the large modules of the Viper construction is now well underway. After this all I need to build is the wings and cannons, then it's onto all the finishing and detailing.


This is the top engine nacelle. I will make this in three parts, I think. The intake, the main body and the exhaust cone. It's a bit of a challenge because of the floating shroud at the rear, but I have worked out a simple solution.


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Soooo bloody sick for the last 72 hours. Took me all day yesterday after sleeping in until 2pm , to work out that it was food that was making it worse. Once I worked that out, my belly started thanking me. End result, I couldn't sleep last night. Went into the shed around 9:30pm to enjoy the cool night air. Ended up tinkering, which led on to cutting and gluing polystyrene to the top engine nacelle. In bed by 4am this morning. I went back to work today and spent the day plasma cutting very slowly, feeling pretty ordinary. Not sure if it would be a good idea to go to work tomorrow. I tried to go out again tonight to do some more, but I think I'll just go to bed.



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