Another Kylo Ren Lightsaber Build! FINISHED

Triple 8 Props

Active Member
Right from that first teaser trailer of The Force Awakens, I loved Kylo's lightsaber. Then after seeing the film several times, I decided I needed to try my hand at building the saber.

For this build, I opted for a 3D print because I knew I wanted it to be quick and building it from scratch would have been quite the process. However, I am not the biggest fan of raw 3D printed pars so I knew I'd be spending a lot of time hiding any signs of it being 3d printed.

The print itself was ordered off of Etsy from a seller named 6123D. The print was fifteen bucks and mostly accurate (the back is actually very inaccurate so don't get it if you want perfect accuracy).

I started by giving the print a quick sand to get rid of any major imperfections and I also re-sculpted some details with Apoxie Sculpt that were lost in the printing process.
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I also gave it two coats of Smooth-On's XTC-3D. This stuff is absolutely incredible and really allowed me to accelerate the clean-up process.

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Now, I gave the parts a coat of primer. Unfortunately, it's the middle of Winter here and while there isn't snow, it is too cold for spray paint to dry properly. This is why I bought myself an airbrush kit. I also got some airbrush primer to go along with that and now I can paint props without Mother Nature getting in my way.

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Now began the process of sanding, spot puttying, sanding, painting, sanding, puttying, sanding, painting . . .

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That's all I've got for now but I'll be updating soon.
 
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Re: Another Kylo Ren Lightsaber Build! WIP

I continued the long process of cleaning up the 3D print with filler and primer. Somewhere in that process I took a quick break to throw together a plexiglass (I think it's plexiglass) stand for the saber to sit horizontally. It's just 5 pieces super glued together.

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Now back to the saber! I gave it one final coat of white primer (still using that airbrush) and then I attached the main body pieces but I left the side emitters off so I could paint them separately. I filled in gaps between pieces with Apoxie Sculpt but it's difficult to see on the white primer.

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Now the real painting began (because that primer nonsense doesn't count). I started with a base coat of flat black on the entire thing. This was done with Tamiya Acrylic paint thinned down and sprayed through my airbrush.

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Now various pieces were masked off and brush painted with more Tamiya acrylic and some Testor's gold enamel.

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Then I started to paint those super controversial side emitters. I based most of this paint job off of the Wired article I mentioned in the first post. The first step was a silver dusting on the edges. Again, this was Tamiya acrylic in my airbrush.

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Now some gold was sprayed where that silver faded off.

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Lastly, a thin blue line was added to simulate metal discoloration.

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A bit of flat black was added to cover some of my over-spray. They kind of look ludicrous now but after weathering they'll look much better, trust me.

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Now weathering! I started with some silver drybrushing and some oil paint washes.

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More oils and acrylics got it to this.

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That's all for now! It's really almost done, it just needs a bit more grime and some clear coat.
 
Very inspiring stuff here! How did you get the silver weathering on certain bits? Didn't see you mention anything about that.
 
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