1:1 Millennium Falcon Cockpit Replica - Group Build

UPDATES!!!!!!!!!!!!! What a weekend!

Hi gang! Much of the weekend was spent between the laser cutter and CNC machine. Simply put... I hope you enjoy the following presentation!

Masked off the center of the instrument panel and painted in between
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More on that later! I spent a lot of time on Friday designing the new canopy boxes, and all the greeblies that attach, and a few other goodies. As with most everything SW related there are very limited images so I did kinda wing it... Then spent most of Saturday cutting cutting cutting
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Lots of oddly shaped things going on with those boxes
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Smaller / similar looking greeblie
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Handles
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Lets put all this goodness together
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Early Sunday Jessie and her sister, Samantha, stopped by to help out! They were a HUGE HELP!
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Samantha applying filler to the canopy greeblies and rockers - what are those two odd looking wood pieces?
20151108_113048_zpsga3rao0k.jpg


20151108_113052_zps2v9iihts.jpg


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Jessie adhering other misc parts and the canopy boxes together
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Canopy box sanded down and ready for the next step
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Then applied some primer filler
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Primer filler
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Other side
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Other side of the handles
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Boxes primed
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Rockers getting filled
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Primed
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I laser cut these tiny styrene donuts
20151108_094529_zpsc0vosmw6.jpg


Samantha then fit / adhered the donut(s) around the base of the canister greeblies and added filler. Just waiting for attention
20151108_192538_zpstorvw5ja.jpg


Wound up having to design a new canister base because the mounting holes didn't align and I didn't want to drill new holes into the console - Samantha added all the filler then sanded
20151108_220502_zpsnurpbzyn.jpg


First layer of primer added - still needs lots of filler
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I also laser cut a new instrument dial greeblie - I hope it turns out (Get it? Turns)
20151108_094550_zpsqtdzohwh.jpg


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20151108_094607_zpsue1htvhn.jpg


I also laser cut a new armrest greeblie base
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I'll paint the base flat black to match the console, paint the bolt heads black and adhere the greeblies with clear double sided tape
20151107_200409_zpspj9kueyz.jpg


Added flat black - still waiting to mount and add tape
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Then it was back to the instrument panels! Remember these? Let's add some pin stripes!
20151107_075412_zpshydp5e6h.jpg


20151107_080052_zpsgyh3ipy3.jpg


Note the outline for the new yokes!
20151107_080058_zpsgrnvmpvu.jpg


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I had to design and laser cut a new LED panel
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Done!
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Done!
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New LED panel painted and in place - still have to drill holes for LEDs - maybe
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In place - gotta get the upper panel done now!
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So... what else happened? HMMM... let me think... OH! Met Daniel a the local home improvement store and bought these 3/4" sheets of ply
20151107_114407_zpstyn3qomd.jpg


Both he and Philip spent the day / night working on the CNC!
20151107_190048_zpsnjwl22kv.jpg


Just a few pieces to deal with....
20151107_190101_zpshhhwqdx7.jpg


So for the last couple weeks OperaScot has set aside his personal life to design a NEW front nose section to include platform, interior panels, canopy and front window. Time to make some space!
20151108_061704_zpsxdmxn3q4.jpg


Trying to piece together the most awesome puzzle EVER!
20151108_064011_zpsdmjqfmsf.jpg


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Daniel spent another LONG day with the CNC cutting out more goodness... More photos on that later! We then spent a few minutes looking over each piece and dry fitting all the parts - this is 50% complete
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You can see LOTS of pieces going on in the background!
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Some of the pieces Daniel cut on Sunday was the interior nose cone panels - NICE!
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Look how far off the ground the nose is!
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WHEW... :)

A HUGE THANK YOU to all who participated this weekend! THANK YOU Jessie and Samantha for your continued help. Daniel and Philip - THANK YOU for your time and expertise on the CNC and most of all... OperaScot - you are the hero of week! THANK YOU so much for your sleepless nights and countless hours getting this nose ready!

Thanks again to everybody! I love you guys!

Stay Tuned, Gang! More awesomeness on the way!
 
Last edited:
A HUGE THANK YOU to all who participated this weekend! THANK YOU Jessie and Samantha for your continued help on Sunday. Daniel and Philip - THANK YOU for your time and expertise on the CNC and most of all... OperaScot - you are the hero of week! THANK YOU so much for your sleepless night and countless hours getting this nose ready!

Thanks again to everybody! I love you guys!

Stay Tuned, Gang! More awesomeness on the way!

Thanks again to everybody! I love you guys!

Stay Tuned!

Holy smokes Sofa, do you ladies and gents have any time to yourselves?
This has grown from an pretty awesome project (which I really look forward to receiving updates from) to a true effort of epic proportions with a cast of thousands, the story of which could be made into a blockbuster Movie all by it's self. You guys and girls are truly magnificent, well done!!

Roughneckone:cool
 
Holy smokes Sofa, do you ladies and gents have any time to yourselves?
This has grown from an pretty awesome project (which I really look forward to receiving updates from) to a true effort of epic proportions with a cast of thousands, the story of which could be made into a blockbuster Movie all by it's self. You guys and girls are truly magnificent, well done!!

Roughneckone:cool

Hey R,

Do they get time to themselves? If I have anything to say about it... HECK NO! ;) I kid I kid...

Thank you for the very kind words. Everybody really pulled together this weekend and gave 110%! I can't thank them enough. The next few weeks are going to be even more insane! Long hours await! So hang on!

- - - Updated - - -

Just... freaking.... beautiful....

Love the new support structure, great update SK.

Thank you, my friend! Another HUGE thank you OperaScot for creating the files and of course Daniel and Philip for taking time out of their weekend to make these cuts happen. I have to admit... it's pretty cool seeing it in my garage once again. :)

- - - Updated - - -

Wow!!!! Super update!!!!

Hi F,

Thanks! :)

- - - Updated - - -

HOLY HELL!!!!! Awesome work!

Hey Fuzz,

I can't believe it's all finally coming together! :)
 
That's all you did??? ;) That's amazing work Sofaking01. Did you get to sleep or eat at all?? Can't say it enough.... Amazing.

Hey Iz,

Yeah... I didn't do much over the weekend. Laid around the house, watched my stories eating bon bons.. ;)

Thanks so much! Last night was a late one. Running on 3 hours of sleep. WHEW... The console is anxiously awaiting for those yokes!

- - - Updated - - -

Here is what I have done to modify the yoke Sofaking01. Let me know if this will work. :D

https://www.youtube.com/watch?v=ph1yd6GbZjI

wish I knew how to embed the youtube files. :)

That yoke is brilliant! Even if they just sit idle, the fact that we CAN move them is awesome! Brilliant job, Iz!
 
Hey Iz,

Yeah... I didn't do much over the weekend. Laid around the house, watched my stories eating bon bons.. ;)

Thanks so much! Last night was a late one. Running on 3 hours of sleep. WHEW... The console is anxiously awaiting for those yokes!

- - - Updated - - -



That yoke is brilliant! Even if they just sit idle, the fact that we CAN move them is awesome! Brilliant job, Iz!

Thanks SofaKing01. Looking forward to seeing them on the console. Couldn't have done it without the yours and Stevestarkillers help. :$
 
Just when you think an update couldn't get any more intense, after the last several dozen of intense updates, they go and make it.... EeerrmM....

adjective
adjective: intense; comparative adjective: intenser; superlative adjective: intensest
1.
of extreme force, degree, or strength.
"the job demands intense concentration"

....I'm going 'VIGOROUS'
 
It is so unbelievably cool to see something you've spent so much time staring at a computer screen working on come to physicality half a country away. Great job, guys and gals!
 
UPDATES!!!!!!!!!!!!! What a weekend!

Hi gang! Much of the weekend was spent between the laser cutter and CNC machine. Simply put... I hope you enjoy the following presentation!

Masked off the center of the instrument panel and painted in between

More on that later! I spent a lot of time on Friday designing the new canopy boxes, and all the greeblies that attach, and a few other goodies. As with most everything SW related there are very limited images so I did kinda wing it... Then spent most of Saturday cutting cutting cutting

Lots of oddly shaped things going on with those boxes

Smaller / similar looking greeblie
Handles

Lets put all this goodness together

Early Sunday Jessie and her sister, Samantha, stopped by to help out! They were a HUGE HELP!

Samantha applying filler to the canopy greeblies and rockers - what are those two odd looking wood pieces?

Jessie adhering other misc parts and the canopy boxes together

Canopy box sanded down and ready for the next step

Then applied some primer filler

Primer filler

Other side

Other side of the handles

Boxes primed

Rockers getting filled

Primed

I laser cut these tiny styrene donuts

Samantha then fit / adhered the donut(s) around the base of the canister greeblies and added filler. Just waiting for attention

Wound up having to design a new canister base because the mounting holes didn't align and I didn't want to drill new holes into the console - Samantha added all the filler then sanded

First layer of primer added - still needs lots of filler


I also laser cut a new instrument dial greeblie - I hope it turns out (Get it? Turns)



I also laser cut a new armrest greeblie base

I'll paint the base flat black to match the console, paint the bolt heads black and adhere the greeblies with clear double sided tape
Added flat black - still waiting to mount and add tape

Then it was back to the instrument panels! Remember these? Let's add some pin stripes!


Note the outline for the new yokes!



I had to design and laser cut a new LED panel

Done!

Done!

New LED panel painted and in place - still have to drill holes for LEDs - maybe

In place - gotta get the upper panel done now!

So... what else happened? HMMM... let me think... OH! Met Daniel a the local home improvement store and bought these 3/4" sheets of ply

Both he and Philip spent the day / night working on the CNC!

Just a few pieces to deal with....

So for the last couple weeks OperaScot has set aside his personal life to design a NEW front nose section to include platform, interior panels, canopy and front window. Time to make some space!

Trying to piece together the most awesome puzzle EVER!

Daniel spent another LONG day with the CNC cutting out more goodness... More photos on that later! We then spent a few minutes looking over each piec

You can see LOTS of pieces going on in the background!

Some of the pieces Daniel cut on Sunday was the interior nose cone panels - NICE!

Look how far off the ground the nose is!

WHEW... :)

A HUGE THANK YOU to all who participated this weekend! THANK YOU Jessie and Samantha for your continued help. Daniel and Philip - THANK YOU for your time and expertise on the CNC and most of all... OperaScot - you are the hero of week! THANK YOU so much for your sleepless nights and countless hours getting this nose ready!

Thanks again to everybody! I love you guys!

Stay Tuned, Gang! More awesomeness on the way!

Wow!! I was literally blown away!!!:eek

One of the most astonishing updates ever mate, Your dedication is definitely the symbol of the whole hobby, my friend!!(y)thumbsup

Keep going!!

Regards,

Alberto
 
Early Morning Update!

Was able to knock out more of the pin striping on the instrument panel - didn't have any red to finish the job.
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The broke out the matte box and sprayed a layer of flat black
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Have to create a screen and back light
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Continued work on the EP VII Armrest Canister Base - primer
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Light sanding and more filler
20151109_191658_zpswy2xj1ix.jpg


Primer
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While the primer dried I adhered these two MDF pieces
20151110_045407_zps3cwdjt3u.jpg


Which is part of the new base
20151110_045819_zpsiok8u45g.jpg


Camparo Pic - Old vs New
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I have to mod a few things but she's getting closer!
20151110_050041_zpszekofj11.jpg


Today I'll give the canopy boxes a good sanding and more filler - it has been raining for the last several days
20151110_042348_zpszxyibutu.jpg


MDF spacer waiting to be adhered to the canopy box. There is a LOT going on with these boxes I hope I can pull it off!
20151110_042355_zpsmmxhy6yo.jpg


Switched gears and worked on the canopy box handles - this is how they will rest on the canopy box - wooden dowel
20151109_211559_zps54r22hjr.jpg


20151109_211614_zpsmhlaqzsi.jpg


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Time to add some filler and smooth out the inside of the handles
20151109_212312_zpsywtxfkxy.jpg


20151109_212314_zps0uhwtu4x.jpg


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Woke up early this morning and sanded smooth and got them ready for primer
20151110_045425_zpsgajzmhyi.jpg


Primer added
20151110_045732_zpsodqmarnr.jpg


20151110_045743_zpsp3lx9k7u.jpg


Still some touch ups here and there
20151110_045748_zpsliggbsvb.jpg


The wooden dowel from above will slip through these and then be mounted to the canopy boxes
20151110_045431_zpsf3qnsq7q.jpg


Last but not least more CNC cut parts to be put together!
20151110_042154_zpspp8szqmx.jpg


Is that a front window I see through all those pieces? ;)
20151110_042137_zpsozulgzo4.jpg


More to Follow to Stay Tuned!
 
Last edited:
Just when you think an update couldn't get any more intense, after the last several dozen of intense updates, they go and make it.... EeerrmM....

adjective
adjective: intense; comparative adjective: intenser; superlative adjective: intensest
1.
of extreme force, degree, or strength.
"the job demands intense concentration"

....I'm going 'VIGOROUS'

I can live with that. ;)

- - - Updated - - -

It is so unbelievably cool to see something you've spent so much time staring at a computer screen working on come to physicality half a country away. Great job, guys and gals!

Thanks so much! Now... I'm going to need you to fly out and put it all together. ;)

- - - Updated - - -

Wow!! I was literally blown away!!!:eek

One of the most astonishing updates ever mate, Your dedication is definitely the symbol of the whole hobby, my friend!!(y)thumbsup

Keep going!!

Regards,

Alberto

Hi A,

Thank you so much! Very kind words. Much of the weekend is owed to Scot, Daniel and Philip! No plans to slow down anytime soon. Long nights are coming up so stay tuned!

- - - Updated - - -

Another great update. Looks like you have a lot of scrap wood.:)

Thank you, Sir! I hope I can figure out what to do with all that scrap wood!
 

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