1:1 Millennium Falcon Cockpit Replica - Group Build

Great work!

I'm hoping that the search might also turn up the part (or parts) that make up this piece.

View attachment 629550
That looks like some kind of plate from a Wankel-style rotary engine. This is obviously new, but:
MIT-Liquid-Piston-new_0.jpg
 
Well... it could be FROM anything, but it can't BE anything... it's not a paper plate... or a pie tin... or a bag of feathers..

It has a rimmed backplate that can be bolted onto a solid surface.
It has a lid that fastens with a central screw/shaft
With the lid open, it shows a snail-shell-like trough centred around the shaft, opening to the major outlet/inlet
It has one other major outlet/inlet, entering through the top of the lid rather than through the sides.
It has a smaller opening (to the top the way Sofaking has mounted it).

My guess is this is a pump. I think some sort of impeller have been spinning around the central axis, pumping fuel out the larger outlet (the one Sofaking has fastened the hoses on his version). One of the two remaining apertures must be an inlet, the other an opening for an electric wire. My guess is the one entering through top of the lid is the electric wire.
 
Last edited:
Just to illustrate where my head is, this is a good, simple view of a vacuum pump, and I should clarify that this vacuum pump is "a pump driven by a vacuum" vs. the thing with the exact same name that creates a vacuum.:
d2329ade-0014-4300-9d7f-9845215bfbcb_zpsjsdupd6i.png
And from Wavey's post t'other day:
I think based on the view on the right, that's the input on the lower left, the output on the upper right, and the vacuum on the upper left. The different sizes of the hoses means they're changing the velocity and pressure of the fluid. Anyway... I say all that just in the hopes ANY of that can jog someone's brain in the correct direction.
 
Excellent reasonings gentlemen.

'SPE Fuel Booster Pumps'. There's dozens of types and possibly a half dozen variations per type, so that's where the homework is at. Going by the amount of other set dressings in ANH and ESB that can be related to a single aircraft (though some parts are interchangable to some degree with other aircraft or display engines) the silver pump prop maybe from a Canberra's fuel system, feeding the Avon engine at start-up/take-off/landing, etc, but I don't have a part number for that one. The pump could also be used in other aircraft, such as Concorde - there's a lot to learn here lol.

The navcom pair are probably 'B.P.1 Mk2A' - for Bristols. Well, the Bristols is a good starting point, at least.

pumps.jpg
 
Last edited:
Hey Gang,

Time for an update! Lots going on this long Memorial Day weekend! First, a huge thank to all who served and paid the ultimate sacrifice. You have my utmost respect and admiration.

Let's start the update with another little cool project. I debated whether to start a new thread but since it is part of the same project it made sense just leave it here. :) If you remember I've designed and laser cut a 1/4 scale version of the cockpit panels to see if doubling up the panels for both wiring and greeblies was solid approach for the next 1:1 scale cockpit. Well... I did a little bit more work. Enjoy!

Added these tabs to the back panel
20160528_064217_zps8eg8gi6d.jpg


20160528_064227_zpssgmowjol.jpg


I then cut a 28" diam test back wall for the panel(s) to mount
20160528_072159_zpsxolkwlzf.jpg


Standard paint can for scale
20160528_072219_zpsq5cgmcqo.jpg


20160528_075537_zpsztozcwgp.jpg


20160528_075542_zpswhzccut7.jpg


20160528_075558_zpshbuyoleb.jpg


20160528_075609_zps5rigmktd.jpg


20160528_075613_zpsnxrbdbfp.jpg


Getting carried away with this project I then cut scaled Ext Panel covers
20160528_081633_zps7lipxjrw.jpg


Blank and the template
20160528_081640_zpszriscuyu.jpg


Risers
20160528_081735_zpsbwmhtqqm.jpg


3 out of the 6 required for the cockpit
20160528_081829_zps026kppi9.jpg


Basic shape
20160529_095842_zps3u3stg2d.jpg


20160529_095847_zpsqbh1yvjt.jpg


Door frame
20160528_084550_zpsblwkcsg7.jpg


Let's cut a few new practice greeblies from styrene...
20160528_092226_zps9eni6n7h.jpg


20160528_092231_zpsxama7x5s.jpg


We can do better!
20160528_092243_zps5zxytsme.jpg


So let's see if this LED concept works! The idea is that the back panel will hold the LED in place
20160528_110636_zpsqdwkjsvi.jpg


The holes were just a tad too small - the file is the near perfect and identical diam as the 3mm LED
20160528_110643_zpsyamlemnl.jpg


Slipped right into place!
20160528_110720_zpss4hkd5yb.jpg


Flush with the other side!
20160528_110730_zpswc9139sh.jpg


OK... now I'm excited! Let's make this thing!
20160529_072856_zpskmlen5hj.jpg


20160529_073559_zpsf76p0xvp.jpg


Remember... this is 28" in diam! The panels are 8.75" long! :)
20160529_080117_zpsc4fhs3xo.jpg


That's going to be a LOT of LEDs and Fiber Optics!
20160529_080822_zps19lkwy66.jpg


The two layers have tabs and inserts. They work with each other to support the frame and keep each panel in place - note the extension panel holes!
20160529_082526_zps7fqasgis.jpg


Back / Side View
20160529_082908_zps0yxy61u2.jpg


Another
20160529_093223_zpsmoevtevy.jpg


20160529_093231_zpsds86krvw.jpg


Yup... I've going to try to make the sliders... slide! ;)
20160529_084102_zpster9fldw.jpg


More door frames and door panel parts
20160529_132651_zpsrepdwiuu.jpg


20160529_132656_zpsckl37gvm.jpg


20160529_132730_zpsxesnncs4.jpg


The interior beauty shot! These are only the back panels.
20160529_091638_zpsul8cezkf.jpg


After all that, I jumped over to the warehouse / shop and got back to work on the new platforms! Time to get these panels and platforms working with each other!
20160528_140523_zpsxzihyktz.jpg


The exposed ply wood has been really bothering me! So everything is getting covered with either 1/8th inch MDF or the actual flooring material - coming soon! :)

Interior piece for the nav chair platform(s)
20160528_145241_zpsagblmwea.jpg


20160528_150147_zps8vthdzov.jpg


The walking surface will have a rubber mat similar to the EP VII version and the edges will have aluminum "L" molding to protect the edges
20160528_150155_zps3wfsvd7g.jpg


Covered the new nose platform - still twice as light as the previous version!
20160528_170336_zpsd1cu5bf6.jpg


Once again, covered the exposed wood sides with MDF
20160528_170344_zpsfjosbsup.jpg


20160528_170353_zpssjlsg5en.jpg


Added more supports to the main body platform along with the 3/4" ply
20160530_121449_zpsawfdksxt.jpg


The center walking area will also receive the rubber mat
20160530_131559_zpssmlvkg16.jpg


All trimmed out and ready
20160530_133149_zpsfmarlrrh.jpg


Time for some casters! At this point, the humidity was getting bad! Yup... summer time in Alabama
20160530_151000_zpsbmt5laiq.jpg


20160530_151003_zpsjbxkjfay.jpg


Need to add one more to the very front
20160530_161327_zps4i8fbpi3.jpg


With the other platform gone, the shorter platform adds to the illusion that the nose is off the ground and in the air! :)
20160530_162516_zpswe5tlk6j.jpg


20160530_162526_zpslpb5q245.jpg


This is the main body platform but is also the basic size and depth of the cockpit entrance platform - I've decided against making most of the corridor as the the clock has begun to tick for our next show! This should give you an idea of the final size
20160530_164348_zpsbh07qd01.jpg


20160530_164400_zpss3ucap8w.jpg


20160530_164414_zpsnxfioyys.jpg


Whew... More to Follow! :)
 
Sofa, I have to admit, when you first started talking about the mini cockpit, I was silently going, "Nooooooooo! He's going to get distracted and progress will stall on the big one!". Because that's what happens with me on hobbies. But then you post an update and I see how cool it looks as a well-thought out kit and that you still did major work on the big one at the same time, so I was relieved and excited. Really looking forward to seeing more of the cockpit back together and any work you do on the corridor.
 
Hi Gang,

An Early Morning Update!

Work continues on the 1/4 Scale Test Model - designed a base to hold the great beast. This will more than likely change over the course of time
20160531_090202_zpslwnt90pk.jpg


20160531_090209_zpsgmk3yico.jpg


I cut a cover panel for each side
20160531_095006_zpsdugtt23f.jpg


This hides the horizontal beams edges giving a nice clean surface
20160531_095016_zpsgvwzuwil.jpg


20160531_095022_zpsnd4ehey7.jpg


20160531_095044_zpsiimy7olv.jpg


This is the interior platform frame where the nav chairs mount
20160531_092625_zpsayfnfbx4.jpg


20160531_092640_zpsexiotgkm.jpg


I cut the cockpit entrance wall
20160531_094611_zpsnj9ckfbn.jpg


The 3 separate pieces put together for visual reference
20160531_094551_zps86a5kvyj.jpg


I then laser cut the trim pieces for the entrance... all that's missing is a million greeblies!
20160531_102600_zps90n2urm2.jpg


I also did some test cuts for the door... this is another work in progress
20160531_102912_zpsmtip75oy.jpg


20160531_102916_zpsz16rxd0e.jpg


This is how the interior platform looks - I'm designing it so assembly is simple and straight forward! :)
20160531_173842_zpsyuodnrht.jpg


20160531_173848_zpsjpbzt6kd.jpg


20160531_173853_zpsmnws0p00.jpg


More work continued at the warehouse - both Falcon and arranging the warehouse. I adhered the two nav chair MDF cover pieces (the exposed wood was really bugging me)
20160531_121747_zps7m9ev0pw.jpg


20160531_121751_zpsodfjuthg.jpg


I then began to add the casters to the larger main platform - lots of reinforcing had to be added
20160531_164318_zpsyvvkomlb.jpg


20160531_164328_zpsyloikcer.jpg


Still have another 7-10 casters to add...
20160531_164333_zps8tlsbvfg.jpg


More to Follow!
 
Last edited:
Awesome work on the Mini-Me Falcon parts SK :thumbsup, and of course with the added advantage that you can iron out any problems in the 1/1 parts without wasting much material!

Roughneckone:cool
 
Ahhhh, what a wonderful update!

Love the small-scale cockpit, looks like you had a fun and productive weekend.

Hey SB,

It was a good weekend! The 1/4 has been a nice distraction (which we all need from time to time). Should be a great summer of activity!

- - - Updated - - -

So Awesome. This is my favorite thread on the internet. Been watching for over a year & finally thought I should post. Jaw drops with every pic. :thumbsup

Hi 68,

Thanks so much! Very kind words indeed. I really appreciate the support. :)

- - - Updated - - -

Oh, are those dark panels formica or thin through-coloured MDF?

Hey FF,

I can't remember exactly what those are made of but it's not Formica. It's a 1/8th inch "plastic" we used for the interior nose panels - smooth on one side and textured on the other. I'm replacing them with 1/8th MDF and then all the interior nose panels below the shelf will be covered with rubber matting.
 
Great update; that mini-cockpit looks the bomb! Keep up the good work, that platform is looking great btw.

Hey Jo,

Thank you, my friend! I'm having lots of fun with it. As I mentioned a few times it really started as nothing more than a test and then just snowballed into this! I'm about to design the nose and then of course... the center console. I'm also working with fellow RPFer and Full Scale Falcon member, Izzy, to scale up the seats, and other misc cockpit items, he used for his amazing 1/6th build.

The platform is SO MUCH lighter now since I went away from the 2x4s. In its current configuration I can lift and move by myself. The previous version required at least 3 people to lift and move. It was a nightmare!

As we all know, having our own projects, still lots to do... ;)
 
Sofa, I have to admit, when you first started talking about the mini cockpit, I was silently going, "Nooooooooo! He's going to get distracted and progress will stall on the big one!". Because that's what happens with me on hobbies. But then you post an update and I see how cool it looks as a well-thought out kit and that you still did major work on the big one at the same time, so I was relieved and excited. Really looking forward to seeing more of the cockpit back together and any work you do on the corridor.

Hey Lt W,

The 1/4 scale serves two purposes. The first, and most important, is the prep for Cockpit Ver 2. All the main panels you see (minus structure) were all done at the original 1:1 scale. Many of the holes may have to be rescaled depending on what LEDs or switches we use. But the basic layout is finished along with all the greeblie scales and placement. The best part is that all the panels will fit into the laser cutter making things MUCH easier. I no longer have to drill the holes by hand!

The second reason for the 1/4 scale is the much needed "distraction" from the monotony. I've been working on this project over 4 years. As much as I love it, I DEF need something to recharge the engines. Even though it's essentially the exact same thing, it's a smaller scale and allows me to have some fun along with exploring new ideas and paths forward for the next cockpit.

A Kit: Yes, I am giving serious thought to creating and making a kit available for those interested. Total cut time is well into 20+ hours (minus recuts) and I haven't designed the nose or center console yet. I would plan on making a very easy/straight forward kit and will engrave the part names and attachment points. Again, still thinking it through. If I get a request of 10-20 kits, I might do it. BUT, I'm still working the basic design. I'm hoping to get to the nose this week and then tackle the console after that. Not to mention all the little greeblies...

Not to worry... the clock is ticking for our next show so I wont let the 1/4 scale change the focus too much! ;) Also, if I have time... I want to build a few more 1/4 scale parts of the MF to include maybe the radar, landing gear or maybe the loading ramp with docking ring? :)

- - - Updated - - -

Awesome work on the Mini-Me Falcon parts SK :thumbsup, and of course with the added advantage that you can iron out any problems in the 1/1 parts without wasting much material!

Roughneckone:cool

Hey R,

Thanks so much! That is exactly right. The 1/4 scale allows me to explore new ideas, paths forward and solve any potential issues that might come up when Ver 2 starts! Plus it's just fun! ;)
 
Last edited:
Looking at the baby cockpit I can't help but think it reminds me of one of those kits that come attached to magazines and your buy 1 bit each week.......Now how many of us here spend good money to have our own version .
 

Your message may be considered spam for the following reasons:

If you wish to reply despite these issues, check the box below before replying.
Be aware that malicious compliance may result in more severe penalties.
Back
Top