Tony, can you contact me off the list? I am planning on making a kit myself for sale in science stores, my web store and ebay store. My plan was to make a smaller thinner kit that has a single circuit board behind the front panel which would be a injection molded or cast acrylic with inset glass windows. The single circuit board would have any surface mounted devices already mounted. I am planning on the exact pitch for the digital displays and screened artwork so the face of the DSKY looks exact. The keys and indicators would be backlit by white leds and green surface mount leds in a bezel behind a mask for the numbers. I was planning on my kit being for someone who wants to build an electronics kit that shows the functioning of the AGC and DSKY. I was also planning on it being only an inch thick at most so it could be wall mounted as an alarm clock, stood on a desk like a picture frame, or mounted in a simulator. It looks like you have already done a lot of work and we may be able to make a sellable kit. Since you are ahead of me by quite a bit, maybe we can work something out. I can sell these now if your kit is fully developed. If it isnt, maybe i can finish it up or at least help. How much were you planning on selling a kit for? If it isnt too dear, I would like one.
As a side note, I have fabricated and programmed an Enigma Cipher machine and sold a few on ebay. It is 1/4 scale and the prototypes are electronic letters much like the Enigma-E but my kit is better in many regards. I got a 3d printer to make the masters for casting keys and covers but am going to use it for the DSKY too. Maybe there is some interest on your part about "Kits" in general that we can work with.
Either way, I would like to hear more from you on the possibility of a DSKY kit.
Sam