Wish I had your wood working skills and tools. I (like so many others) have wanted my own Starfighter cabinet ever since Rogue Synapse made the actual game. I did some searching around, and have not found anyone that could actually make such a cabinet for me for sale. If you ever decide to create a kit and/or sell some of the harder cut wood pieces, I am sure there are a lot of people (such as myself) who would buy them.
That would definitely be easy enough, but shipping would be a lot I'd imagine. You're looking at 250 pounds worth of wood.
I don't have much of an update right now. I'm waiting on the joysticks and buttons to come in, and I don't want to get too much further along before have those so I can cut the rest of the holes.
I have been going through and hitting holes and stuff with Bondo, so it is forward progress at least.
Gregg