Zombified Ultron MK 1 aka party crasher

teragon

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So, from the moment I saw it in the trailer, I loved it. It's creepy and cool, and with Spader's voice behind it becomes terrifying ! Now, we saw a prop at SDCC that looks a lot like it, and this is the kind of display I'm going for :
SNoZvQI.jpg

But I'm trying to keep it more accurate to the trailer version, and there are quite a few differences between the two :
avengers-16.jpg

The chest piece I freehanded from foam, then coated with Smooth On 65D and putty. Still need putty and sanding, although since that thing is busted, a few imperfections are actually welcome here. (have yet to take a pic of it at this current stage)
IMG_3845.JPG

The arm and inner chest I plan on building from aluminum tubings and scraps mostly, as well as a few 3D printed parts I have yet to design.

What most on my time was spent on are those :
ultron 2.jpgultron1.jpg
Modeled from the trailer in Blender. Took me quite a while, and there are definitely a few inaccuracies but without more reference, I'm going to settle down for what I made.
I still have to model parts for the inside of the head, but once again the references are pretty much lacking, aside from that poor drone's head Ultron squashed in the trailer. I did grab a few things from it though, but I'm gonna have to take a few artistic liberties as I did for the inside of the hand. Speaking of which, I designed the hand to be articulated, so each finger can be bend, as well as the wrist, which allows me to position it like the SDCC prop or play a little bit with it, like putting on top of another drone's head or something. Yes, since Ultron is a zombified drone, I started by modeling an undamaged drone then destroyed a copy, so I still have the regular drone head.
avengers-16.jpgultron3.jpg

All of this is going to be 3D printed on my Form1+ printer, at 50 micron of resolution. This is what it looks like out of the printer (just removed the supports)
IMG_3871.JPG
It's pretty clean already as you can see (the layers are somewhat visible, but it's smooth to the touch), but I'm sanding them anyway and I'll have to use a bit of filler here and there to make sure the pieces match since I had to slice the faceplate and the rest of the head in several smaller parts. The fourth part of the faceplate is printing as we speak and will be done tomorrow morning, so hopefully I'll have the faceplate assembled and part of the hand by the end of the weekend.
I print almost 24/7, but SLA technology, while having a pretty good surface finish, is rather slow, so I won't expect to have everything printed until next weekend, if I don't have failed print that is.

Now, about the electronics, nothing fancy is going to go in this asides from some blue led inside the head and in the chest. I thought about a few servos to make the head turn randomly, but I don't feel like learning how to use and arduino board just for this so it's gonna stay leds only for now.
 
Well, the face plate is all printed but is proving harder to assemble than I thought due to some warping during the print. I think the way I oriented the pieces is the cause of this. Probably fixable with some sanding and putty, I'll know for sure once I'm certain the glue is dry. In the mean time, got the jaw printed and will assemble it tonight. I also assembled and test painted the fist two phalanges of each finger, I'm pretty satisfied on how it turned out. I used Alclad aluminium on a glossy black base and chrome on the internal cylinder, which gives a nice subtle contrast. Not that visible on picture, but definitely noticeable in person. (w/ and without flash)
IMG_3895.JPGIMG_3894.JPG
 
Thanks !
Here is the faceplate and jaw, with the top half not glued to the bottom yet :
IMG_3897.JPG
and the thumb (plus a few other pieces of the hand) :
IMG_3902.JPG
 

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Still printing the head, I had quite a few failure for the back parts. Waiting for new resin for that, the clear one I have left won't print anything big so far... Got a bit more hand parts done and painted though :
IMG_3908.JPGIMG_3909.JPG
You can see the main hand frame, with the palm reactor housing at the bottom. Gotta replace the temporary articulation rods with better fitting ones, add some wires, then I can print the hand plate and palm, then the wrist and it's all done for the hand.
 
Still printing the head, I had quite a few failure for the back parts. Waiting for new resin for that, the clear one I have left won't print anything big so far... Got a bit more hand parts done and painted though :
View attachment 410683View attachment 410682
You can see the main hand frame, with the palm reactor housing at the bottom. Gotta replace the temporary articulation rods with better fitting ones, add some wires, then I can print the hand plate and palm, then the wrist and it's all done for the hand.



Man that is BAD ASS!!! Beautiful prints man!
 
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