BooDoesArt
New Member
Hi everyone! I’m Boo, I’m a new member here on the forums but a longtime stalker of theRPF. I figured since I’m almost done my first build I finally have a reason to join and make a thread. This is my first journey into prop making and costuming so obviously it’s not perfect but so far I’m pretty happy with the results. I chose Doctor Fate because he’s one of my favorite comic book heroes and there aren’t enough cosplays of him. I really loved the design they went with in the Young Justice show so I tried to get my costume as close to that version as possible. Now I am a girl, so I could’ve gone with the Zatanna version since she does put on the helmet in the show, but there were a few costume changes between the female and male versions and I personally liked the high collar on the male version. Plus my hair is pretty short and I didn’t want to get a wig just to be Zatanna Fate. I actually started working on this in the hopes of wearing the costume to Megacon 2015 but I was still working on my undergrad degree and school just got in the way so now I’ll be premiering the costume at Megacon 2016.
The first thing I started with was the helmet. It’s one of the most crucial parts of the costume and I figured it would take the longest. I decided pepakura was the way to go so I downloaded just about every pep file of the helmet I could get my hands on. I started by making Dung0beetle’s Helmet of Fate but it was way too small and I wasn’t in love with some aspects of it so I decided to forgo scaling it up and instead turned to a JFCustom pep that was moved by Blaxmyth. This thing ended up being huge (maybe it fits larger, masculine heads?) but it was something I could work with. I decided to do some major edits to the helmet starting with cutting off a lot of the front and back which were just too long for my face. The eyes were well below where my eyes actually are and they were a bit big for my taste so they got an edit. The mohawk part was now to big for the helmet so it was cut down a bit. Finally I played with the cheeks some to give them a nice flare.
Of course now it was time to do the fiberglassing. I got a bit heavy handed with my initial coats of fiberglass and the helmet warped in some areas. I didn’t notice until it came time to do the Bondo but I was able to fill those areas in with a bit more Bondo and with the way this costume works no-one will be able to see it. It’s definitely something I’ll be more careful with in the future. Sanding and applying Bondo was obviously the most time consuming step. As I said earlier, I had hoped to have this costume done long before now but I had to stop working on it for almost a year because my degree program was so involved. Anyhow, now that I’ve graduated I’ve had plenty of time to start working on it again. I finally got the shape right and then proceeded the prime and fill in small spots with filler putty. I swear I’ve gone through four or five cans of primer just building it up and sanding it down. I hope that’s normal. I had a lot of problems with the primer coming out really gritty and rough and I’m not sure what the problem is there.
I finally was able to achieve a nice finish and then began using super fine grit sand paper. I wet sanded at one point but was happier with the results from dry sanding. The primer was getting a really nice shine which is probably the best feeling in the world because I really didn’t think it was possible. There were still a few little areas that weren’t perfect but we’re only a couple weeks away from the con and I didn’t want to mess with it just incase something bad happened. I decided to pray to the spray paint gods that the gold spray paint I bought would fill in those little imperfections. For the most part it worked. The first coat showed every single flaw in the helmet but as I built up coats most of them went away.
So this is that first coat, you can see all the rough areas. To the touch those areas feel as smooth as the rest of the helmet so I wasn't sure how to fix that.
The final result came out ok, most of those rough parts are gone.
So I think right now I’m going to end this post here. The rest of the costume is about 80% done, my mom has been amazing in helping me do all the fabric parts because I have no idea how to sew. I’ll be posting those parts soon.
I do have a few questions regarding the helmet. I’ve heard that some people do a layer of self setting resin over sanded primer to get a really smooth finish. Is this ok to do over Bondo? Any recommendations for which one? I have no intentions of doing this before the con but it would be awesome to be able to do this for future projects.
I have a bit of a problem with the gold spray paint I’m using. It’s so nice and golden that it picks up finger and hand prints and has that “oil spill” effect. Not sure how to describe it but it’s very noticeable and I can take pictures of it if necessary. I let the paint dry a few days before handling it but I guess I should have worn gloves. I haven’t put any top coat on the helmet because I was afraid of changing the color and the finish. I tried putting a glossy clear coat over a test piece and it looked really bad. Any suggestions?
Thanks for reading, I apologize for the gigantic post. Hopefully all my images load up here, again I'm new here so hopefully I did this correctly. I appreciate any feedback!
The first thing I started with was the helmet. It’s one of the most crucial parts of the costume and I figured it would take the longest. I decided pepakura was the way to go so I downloaded just about every pep file of the helmet I could get my hands on. I started by making Dung0beetle’s Helmet of Fate but it was way too small and I wasn’t in love with some aspects of it so I decided to forgo scaling it up and instead turned to a JFCustom pep that was moved by Blaxmyth. This thing ended up being huge (maybe it fits larger, masculine heads?) but it was something I could work with. I decided to do some major edits to the helmet starting with cutting off a lot of the front and back which were just too long for my face. The eyes were well below where my eyes actually are and they were a bit big for my taste so they got an edit. The mohawk part was now to big for the helmet so it was cut down a bit. Finally I played with the cheeks some to give them a nice flare.
Of course now it was time to do the fiberglassing. I got a bit heavy handed with my initial coats of fiberglass and the helmet warped in some areas. I didn’t notice until it came time to do the Bondo but I was able to fill those areas in with a bit more Bondo and with the way this costume works no-one will be able to see it. It’s definitely something I’ll be more careful with in the future. Sanding and applying Bondo was obviously the most time consuming step. As I said earlier, I had hoped to have this costume done long before now but I had to stop working on it for almost a year because my degree program was so involved. Anyhow, now that I’ve graduated I’ve had plenty of time to start working on it again. I finally got the shape right and then proceeded the prime and fill in small spots with filler putty. I swear I’ve gone through four or five cans of primer just building it up and sanding it down. I hope that’s normal. I had a lot of problems with the primer coming out really gritty and rough and I’m not sure what the problem is there.
I finally was able to achieve a nice finish and then began using super fine grit sand paper. I wet sanded at one point but was happier with the results from dry sanding. The primer was getting a really nice shine which is probably the best feeling in the world because I really didn’t think it was possible. There were still a few little areas that weren’t perfect but we’re only a couple weeks away from the con and I didn’t want to mess with it just incase something bad happened. I decided to pray to the spray paint gods that the gold spray paint I bought would fill in those little imperfections. For the most part it worked. The first coat showed every single flaw in the helmet but as I built up coats most of them went away.
So this is that first coat, you can see all the rough areas. To the touch those areas feel as smooth as the rest of the helmet so I wasn't sure how to fix that.
The final result came out ok, most of those rough parts are gone.
So I think right now I’m going to end this post here. The rest of the costume is about 80% done, my mom has been amazing in helping me do all the fabric parts because I have no idea how to sew. I’ll be posting those parts soon.
I do have a few questions regarding the helmet. I’ve heard that some people do a layer of self setting resin over sanded primer to get a really smooth finish. Is this ok to do over Bondo? Any recommendations for which one? I have no intentions of doing this before the con but it would be awesome to be able to do this for future projects.
I have a bit of a problem with the gold spray paint I’m using. It’s so nice and golden that it picks up finger and hand prints and has that “oil spill” effect. Not sure how to describe it but it’s very noticeable and I can take pictures of it if necessary. I let the paint dry a few days before handling it but I guess I should have worn gloves. I haven’t put any top coat on the helmet because I was afraid of changing the color and the finish. I tried putting a glossy clear coat over a test piece and it looked really bad. Any suggestions?
Thanks for reading, I apologize for the gigantic post. Hopefully all my images load up here, again I'm new here so hopefully I did this correctly. I appreciate any feedback!