Originally posted by Prop Runner+Mar 6 2006, 01:51 AM--><div class='quotetop'>QUOTE(Prop Runner @ Mar 6 2006, 01:51 AM)</div>
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@Mar 5 2006, 08:38 PM
Is this piece going to be made as the broken Triangle or when it is joined?
I would think that unless you can make the broken edges actually look like as if the metal was broken apart (edge surface all rough and jagged), then a solid would be the best way to go.
What is your suggestions Clay, can the rough edges be machined or is it only going to have to be a clean edge cut?
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I think that I speak for Clay when I say that these will be resin cast and plated, not machined metal, regardless which version is offered. Trust me - you're
*NOT* going to want to drop a 15 pound aluminum triangular wedge on your feet.
Not even the hero triangle was machined metal, and the engraved master pattern will likely not be metal either, because if it is to be offered in 2 broken halves, the break region on one half will have to be sculpted and then mirrored for the other half, hence we'd need a workable material like delrin. The break area could be sculpted with a Dremel tool.
If anyone wants to volunteer their kung-fu sculpting skills, please post here or PM/e-mail me or Clay.
- Gabe
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Ok--lets get down to it here--We ARE going to machine the first one out of solid aluminum. After that we will see how much machine time we have into it and see what the cost will be for a machined one. I can coat it with my AMT metal and make it look like whatever I want after that . Or I can just polish the aluminum to a mirror-like finish.
Once I have the master then I will be making a mold and offering it in a couple of variations--
Color is not a big deal--go to my website to see options there on the various metals.
AMT
As far as the triangle being split or solid--I am going to make the first one solid. After that we can have it EDM'ed and split. That way you will never see the split when the halves are joined as we will be cutting them with a .010 wire. For those that want the split to look jagged, I can do that also, but when they are joined it will be noticeable--
Whichever way you want them, they will be offered.
Probably the most affordable will be the ones that I make resin casts of and coat them with the AMT product.
Question--Are we going to be particular about the configuration of the break line?? I would like it to follow the original as closely as possible. Any help or ideas here will be appreciated.
Juno--Great job on the drawing so far. Franz is really picking it apart--Hope you dont mind too much. There is one area that I noticed also and I will put it up ther as soon as I can.
I have the material on the way for this one and we are ready to start the prototype.
For those of you that are wondering, I havent been authorized to post in the JY yet--but I have material here to start on the Knucks for those who have emailed me. I will be getting back with all of you soon.
If you start to see them offered on Ebay sometime in the near future--dont worry--any of the RPFers have first shot at them on the first run, and not for the price I will be asking on Ebay.( You all are special... :thumbsup B) ) I just want to see what kind of interest I can create so know if I need to increase the production run and order more material. Get it cheaper that way.
Lets keep rolling here--Great job all so far... Cant wait to see the progress.
Appliedmetal