I think if your material doesn't have a lot of stretch to it you'll really need the zipper, otherwise the only reason the real costumes had it was to avoid messing up the actors makeup.
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Just completed, an "extra braid" first season style Captain's tunic...
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Vaderman: You'd think that Rodd.com/Majel/LincolnEnterprises, ought to have the most accurate insignias and braids... but I think they've changed over the decades due to "copies of copies" syndrome. The latest Rodd.com patches are a little too big and straight-sided.
Shanko: great tunics. But you might want to look into wearing a "screen accurate" black T-shirt under that thing.
- K
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