Hi, I am building the Megazord from the Original power rangers, I plan to have it done by July 4th for a convention. I will also be bringing it to DragonCon this year. I am currently 3d Printing the Helmet. The suit will be made from 3mm Sintra, it will probably be pretty heavy, but it will be worth it! Here is the progress on the 3d printed Helmet so far. I only have about 4 more pieces to print, 2 rear section and the 2 horns.