Poe Dameron freN (Converted Nerf)

ID10T

Sr Member
Earlier today, after surviving Walmart, I tore into the Nerf blaster. It came apart fairly simply but some bits put up a fight and I didn’t want to break anything.

First, a detail view so I can get the thing back together correctly.
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Here’s the “guts”. Not a lot to it. One switch on the trigger activated the sound and a second switch on the “bolt” activated the UV LEDs for charging the glowing darts. I trimmed a few bits of melted plastic used for retention, and was able to remove everything together. The clear plastic bit roughly centered is the “fiber optic” for the purple glow, which comes from a single LED on one end.
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Then the mess started. I got a few bits in semi-gloss black right away (after an alcohol wipe)
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Then I tried a new idea for the silver: cold galvanizing paint. Never used it on plastic before. Might be a disaster, but I had no silver paint left. At least it’s metal.
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this is after scraping and sanding the Gettysburg address off the side of the frame. I use a new single edge razor blade to scrape it down flush (like a cabinet scraper if you’re a woodworker) and then a fine sanding block (for drywall). Five minutes tops got the bulk of it gone.
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This is what I’m using for silver: I’m certain it causes cancer in California, since plywood does.Good thing we’re safely across the country from that dangerous place.
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The frame after painting
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During painting
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I should be able to assemble, weather and clear tomorrow. I will re-install the Nerf bits, so you can put someone’s eye out. But no noise. That’ll go into the Airsoft based version. If I can engineer that

And I got an idea for the Airsoft version. Besides the “Pew” sound, I’m thinking getting an old photo flash rigged into the barrel is a good idea. Nice bright white (or color filtered) light when it “fires”...

And again, because ADHD, I plan to build an in-universe sniper blaster. Based on real USMC Scout Sniper M40A-1 to A-5 variants. Stay tuned for that because I think it’ll be good. Or at least, good enough.
 
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Earlier today, after surviving Walmart, I tore into the Nerf blaster. It came apare fairly simply but some bits put up a fight and I didn’t want to break anything.

First, a detail view so I can get the thing back together correctly.
View attachment 1439902

Here’s the “guts”. Not a lot to it. One switch on the trigger activated the sound and a second switch on the “bolt” activated the UV LEDs for charging the glowing darts. I trimmed a few bits of melted plastic used for retention, and was able to remove everything together. The clear plastic bit roughly centered is the “fiber optic” for the purple glow, which comes from a single LED on one end.
View attachment 1439903

Then the mess started. I got a few bits in semi-gloss black right away (after an alcohol wipe)
View attachment 1439904

Then I tried a new idea for the silver: cold galvanizing paint. Never used it on plastic before. Might be a disaster, but I had no silver paint left. At least it’s metal.
View attachment 1439905

this is after scraping and sanding the Gettysburg address off the side of the frame. I use a new single edge razor blade to scrape it down flush (like a cabinet scraper if you’re a woodworker) and then a fine sanding block (for drywall). Five minutes tops got the bulk of it gone.
View attachment 1439906

This is what I’m using for silver: I’m certain it causes cancer in California, since plywood does.
View attachment 1439907

The frame after painting
View attachment 1439908

During painting
View attachment 1439909

I should be able to assemble, weather and clear tomorrow. I will re-install the Nerf bits, so you can put someone’s eye out. But no noise. That’ll go into the Airsoft based version. If I can engineer that

And I got an idea for the Airsoft version. Besides the “Pew” sound, I’m thinking getting an old photo flash rigged into the barrel is a good idea. Nice bright white (or color filtered) light when it “fires”...

And again, because ADHD, I plan to build an in universe sniper blaster. Based on real ISMC Scout Sniper M40A-1 to A-5 variants. Stay tuned for that because I think it’ll be good.
looking awesome, well done! I like the effect of that cold gal paint, much more effective than normal silver paint I think
 
Thanks!

I think the zinc will either be really good, or really bad. But not “mediocre” at all.

I know from using this stuff on metal it’s somewhat soft (so I applied as thin as possible) and changed color when rubbed. So it should show shades of silver to gray, depending on how it’s rubbed. Combined with black mist and dry cloth, it might come out really good. Then I’ll add some brown here n there before clearing. Maybe some silver or bronze sharpie marker detail. That’s what I see in my mind anyway. I guess we find out tomorrow...
 
Thanks!

I think the zinc will either be really good, or really bad. But not “mediocre” at all.

I know from using this stuff on metal it’s somewhat soft (so I applied as thin as possible) and changed color when rubbed. So it should show shades of silver to gray, depending on how it’s rubbed. Combined with black mist and dry cloth, it might come out really good. Then I’ll add some brown here n there before clearing. Maybe some silver or bronze sharpie marker detail. That’s what I see in my mind anyway. I guess we find out tomorrow...
I do t know if this would work, but if it is a soft finish then maybe give a finishing coat of Matt varnish or some other kind of sealer
 
Absolutely. I have it ready to go.

I also dug out my brown weathering liquid tonight so I’ll have that with me as well. I took some pictures of my modeling box (tackle box) I may post here somewhere.
 
Absolutely. I have it ready to go.

I also dug out my brown weathering liquid tonight so I’ll have that with me as well. I took some pictures of my modeling box (tackle box) I may post here somewhere.
I've been building a tall and narrow display unit for my Star Wars collection, making it look a bit like a small street-side souvenir store in Mos Eisley. it's made mostly of styrene packing from a Stanley table saw, and cardboard boxes. it's been 'painted' and finished in one go by making a wet mix of white latex glue and water, with a beigey coloured tiling grout for colour and texture. it received three coats overall and looks great. I haven't weathered it yet, but I'll use a light mix of grout pigment and lightly sponge it on. I don't know if these ideas are relevant, but it might give you good for thought. I've got a discussion going on it here, if you want to see just click on my profile. I just found this way of finishing to be very strong and textured. I also made a booknook using various parts of a laser printer to make a building for Han and Chewy to fight their way out of. it was finished using a mixture of white latex glue and the pigment mentioned earlier. it gave an amaxingingly durable and naturally weathered finish to the outside of the 'building'. You can see it here: Login • Instagram

I've also got a build video showing how I made it scheduled to go live on Saturday if you're interested, my channel: https://youtube.com/channel/UCjbJNs1Bw9IQkpVLz-aci-A

Perhaps there's some ideas here for weathering and sealing your blaster.
 
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I’ll check it out! I did check the Instagram post. I don’t know how to post multiple photos or video there...

This Nerf is just a practice run. I’ll be cutting it loose after it’s finished I think.
 
Today’s update. I did a test applying the black without the clear... not good. I did get it back together and it still works!

I have applied the clear and we wait again. I also show the detail fluid I bought a couple decades ago...

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These make some very nice replicas. They're certainly not entirely accurate but they're close enough for me, and once painted up they can look pretty great. I did one myself a few years ago and I really enjoy it. I also made a holster for it.
 
I was surprised by the size of it. The grip length and front to back width are good but side to side it’s narrow. It seems like the rest of it is oversized but I’m not sure.
 
Latest (final?) photos. It looks OK from a safe distance...
IMG_1446[1].JPG

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And the tools used:
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Satin clear over the top, after it got toasty warm in the oven.
 
Thank you!

Im not sure how well it shows, but I used scotch brite on the edges to take back the dirt and the zinc picks up a slightly different sheen as compared to as-sprayed. It’s still dull, but a different dull. I think there is potential for the zinc, but the carrier is weak and everything I put on top of it, softens it.

Perhaps another brand, and/or healthy testing, will yield an even better result.
 
Thank you!

Im not sure how well it shows, but I used scotch brite on the edges to take back the dirt and the zinc picks up a slightly different sheen as compared to as-sprayed. It’s still dull, but a different dull. I think there is potential for the zinc, but the carrier is weak and everything I put on top of it, softens it.

Perhaps another brand, and/or healthy testing, will yield an even better result.
I think it'll weather naturally with use, which will make the look more authentic. You've inspired me to build one now!
 
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I don’t see how this could be screwed up. Just re-do it if you’re not happy!

If you don’t care to have access to the guts, I’d glue n screw it and then sand the seams and fill the screw holes. Also, I noticed in one photo (Poe behind the chair on the bridge as he’s about to take the ship) there is a detail on the front of the “magazine” that is missing from the Nerf as well as every print file I’ve seen. You may want to add the detail but maybe not... I certainly will on my Airsoft version.

EDIT- the zinc will rub right off and make a mess if you don’t seal it. (This one anyway). So, get it how you want it and seal it down. I agree with your thought process, but it will make a mess of your holster etc.
 
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