Phase Zero Dark Trooper Build

Blue Leader

Sr Member
The Dark Troopers from the Star Wars Expanded Universe have always been some of my favorite Star Wars things, especially the Phase Three (how can you deny its awesomeness?) and building a costume of one has been a dream of mine for as long as I can remember, so when Oota Goota Workshop made a limited run of Phase Zero Dark Trooper armor I jumped at the chance and got a set. Finally my dream is able to come true! It may not be my beloved Phase Three but it's still pretty epic, and the blue color scheme is definitely classy. And even better, it's a suit of stormtrooper armor that actually looks good on a bigger guy like me!

So over the last few months I've been putting the armor together. It's my first ever armor costume so it's been a big learning experience for me, and I've certainly made my share of mistakes along the way, but it's slowly coming together piece by piece. It took me quite a while to find a good spray paint as the color was really hard to match, and it's still not perfect but it's fairly close. I modeled and 3D printed some greeblies to replace some parts on the armor to make it even more accurate. And if I was going all the way then I figured I should make an arc caster, too, so I've also been working on that. It's been quite the experience and I can't wait to get it finished!

Without further ado here are a few pictures of my progress. I've actually done a bit more than what's shown, I've got a lot of the armor painted and some of the detailing done, and the arc caster is nearly complete, but I still need to get some pictures of them.

Here's the unmodified helmet.
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And here it is after a few small tweaks. I replaced the ear greeblies, opened up and added some brackets for the aerator tips to glue onto (they'll have a red glowing light inside) and I put on the back and cheek vents and the brow plates-- yup, they're supposed to be raised similar to the stormtrooper helmets in Rogue One, I realized that after studying the Battlefront character texture long and hard. (Note that I have actually resized the cheek vents a bit, making them a slightly smaller.)
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The assembled (but not yet sanded) jetpack. And my cat, Egon.
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The arc caster is built with a Rubies stormtrooper blaster that I cut apart, printed out a bunch of pieces for and added electronics to. Zap zap!
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And here's a shot of the jetpack thrusters. I wanted them to look used and dirty and I'm pretty pleased with how they turned out. Silly as it might sound, I actually used some glitter paint on them to make them shine more like metal.
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Here are the aerator/microphone tips and the knee bolts and chest bolts (or chest "nipples" if you prefer :p).
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The first test fitting. Yes, some of the armor rotated and the thigh armor slid down, the tape I used would not stay stuck!
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And this is all of the armor assembled, sanded and ready for painting...
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I've made some more progress! Almost all of the armor has been painted (I just need to finish one more coat on one more calf piece) but I still have some clean-up to do with some of the parts I painted by hand as some of the lines and details aren't as straight and clean as they should be, but I'll be fixing those before I'm done.

The helmet is the same color as the rest of the armor, and is actually a truer representation of the color, but the other pictures came out brighter for some reason. But anyway, I'm pretty pleased with it all so far!

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One of the thrusters came off of the jetpack but I'm going to leave it off until I finish painting it, then I'll put it back on.

I have also started painting the boots, and boy has it been making me nervous!
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I tried at one point. Bit off more than I could chew, but learned a lot. I wanted to buy a kit from @ootagoota but my wedding finances and life is getting in the way at the moment.
I'm certainly learning a lot from this build, that's for sure. What "phase" of the Dark Trooper where you doing?

Oota Goota is great to work with that's for sure. Good luck with your wedding!
 
I'm certainly learning a lot from this build, that's for sure. What "phase" of the Dark Trooper where you doing?

Oota Goota is great to work with that's for sure. Good luck with your wedding!

Thanks, I'll be happy once I survive it.

It was this version Darktrooper. I believe Oota Goota pulled some use from my original thread for his build actually.
 
Thanks, I'll be happy once I survive it.

It was this version Darktrooper. I believe Oota Goota pulled some use from my original thread for his build actually.
I'm sure it'll be a nice event. Wedding are supposed to be, right? And maybe a little stressful. :)

Oh, nice! The Phase Zero is definitely a neat one, especially with the snazzy blue color scheme. I didn't know that someone else had been working on another suit of the armor. I hope that you're able to get it finished sometime! Let me know if I can do anything to help.
 
And I forgot to post this last time, but this is my ARC caster so far. It's getting pretty close to being finished, there's just a bit more to do on it.
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I'm sure it'll be a nice event. Wedding are supposed to be, right? And maybe a little stressful. :)

Oh, nice! The Phase Zero is definitely a neat one, especially with the snazzy blue color scheme. I didn't know that someone else had been working on another suit of the armor. I hope that you're able to get it finished sometime! Let me know if I can do anything to help.

Ah, don't take this the wrong way, but the darktrooper is a dark grey. I appreciate it.
 
Ah, don't take this the wrong way, but the darktrooper is a dark grey. I appreciate it.
The Phase Three is, yes. It’s a dark silver. The Phase One is gray or silver and the Phase Two is mostly black. The Phase Zero is varying shades of blue, or blue-gray.

Then there are the Glory-class Dark Troopers, Nova Dark Troopers, Inquisitis Dark Troopers and a few others.
 
The Phase Three is, yes. It’s a dark silver. The Phase One is gray or silver and the Phase Two is mostly black. The Phase Zero is varying shades of blue, or blue-gray.

Then there are the Glory-class Dark Troopers, Nova Dark Troopers, Inquisitis Dark Troopers and a few others.

Phase Zero is grey

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Old image (circa 2008) of my first painted hand plate (before I realized it's suppose to be an ESB style handplate). It was a rustoleum dark grey I found to be a close match to the reference

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Phase Zero is grey

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Old image (circa 2008) of my first painted hand plate (before I realized it's suppose to be an ESB style handplate). It was a rustoleum dark grey I found to be a close match to the reference

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I see what you’re saying but I think that we’re sayin the same thing, just calling it different names. It’s a blue-gray color, not straight gray, like a pale denim or pale navy (which are blue-grays). My helmet closely matches the references and was the closest paint color that I could find. Like I mentioned, the rest of my armor isn’t as bright as it looks in the pictures.

The color also varies from reference to reference, to make things even more confusing. Some references make it look more blue, others more gray, some make it look lighter, others darker. I have the game model that I loaded up and inspected and even that looks like a different color than other shots of it. It’s just a weird color. :p
 

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At last the helmet is finally done! Well, except for a little bit of interior work, I still need to put the fans in and maybe a little bit more foam to get the helmet to sit a little bit higher on my head, but aside from that it's done. I'm pretty pleased with how it turned out. I think that the weathering really helps bring it to life.
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Lights off...
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Lights on...
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I also finished up the jetpack!
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And now I have completed the arc caster. It took me around a year to finish it but I'm pretty pleased with the results all in all. I took a few creative liberties with it because I couldn't find any clear screen shots of the blaster, and I only found two pictures, so I went creative on a few parts. I also just wanted to use my imagination and have some fun with the project so it isn't one hundred percent accurate to the two images I found, but it's pretty close. I made all of the various parts and greeblies for it and even the sound effect is a custom sound I made.

It started out as a Rubies Star Wars Rebels Stormtrooper Blaster...
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And this is the end result...
 
Finally, here's a picture of the finished suit! I'm pleased with how it turned out and, considering this was my first ever armor build, I learned a lot from it. I'm hoping to get some pictures of me wearing the armor this weekend if the weather is good.

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And here are a few closer pictures. I'm planning to take pictures of each individual piece against a green screen soon, I just have to make some room for the screen stand. Packing boxes to move has made space a bit tight (as you can probably see in some of the pictures, heh).

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And I am officially dubbing this the "Nipple Trooper"! It'll become canon, just you wait! :p
 
Looks like it's cold in there ;) lol all kidding aside great job on the paint and weathering. Looking forward to seeing it all come together
It’s the kinky side of the Empire. ;) You know that they’re about to lay down the naughty law as soon as you hear the “unce-unce-unce-unce” playing. The Nipple Troopers are never far behind!

And thanks! I’m a anxious to finally suit up in it!

Though I still need to get the black leather chaps and a whip...
 
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