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Message: <blockquote data-quote="PeeWeeFan" data-source="post: 3694167" data-attributes="member: 128594">The head actually had several cracks.  So, I have glued all the cracks back together and applied fiberglass to the inside of the head.  It now has its proper shape back and is very rigid.  Next, I was going to place a 2" or 3" pipe inside and spray foam around it for additional support.  The idea is that the pipe would support the weight of the hat instead of the head.  Once I patch some chips on the surface of the head, I should be ready to repaint, laquer, and create a mold.I noticed the difference in the bases.  I was going to visit WHYLouisville at some point and take some dimensions.  My base is definitely not original.Most fabric stores carry Marine-grade vinyl.  Should be easy to locate suitable colors.  They may also carry the faux hair/fur.  Since I have removed the hair from mine, I was going to make a pattern.</blockquote>

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