lharles
Sr Member
So, I've started the Han in Carbonite project. I wound up getting a resin kit from someone for a price I could afford, (I'd been saving up for one of Stormrider's kits but couldn't seem to quite get enough saved up before having to drop some cash on some necessity).
Since I'm a member here now & thinking of the how-to aspect of making these things as I go along, (as well as taking pictures), I'm trying to detail my steps so that - on the off chance someone doesn't get all of the info they need from other folks threads - people can follow what I did.
I'll detail the pictures in order:
01: Picture of the head part of the kit, before any work was done.
02: Picture of one of the two doors I got for free, (they get thrown away once they've cut new doors to size using the originals as templates), from a local door manufacturing company...
03: Picture of the panel(s) from one of the doors after I'd torn it apart & cut off the damaged parts...
04: Another picture of the panels from the former hollow-core door...
05: The Han kit laid out on one of the panels...
06: Some work I had to do on the underside of the left hand of the kit, to make the spacing/mounting work...
07: Method I used to lift the torso/legs portions of the kit to get them connected/glued, (I tried super glue - fail, {I learned that CA glue is different than super glue...}, I tried epoxy glue - fail, eventually used a combination of hot glue & CA glue to get the head/torso/legs put together acceptably)...
08: The bottom part of the wooden frame I built...
09: Again, the bottom part of the wooden frame - with supports...
10: Hollow-core door panels, secured in the top part of the frame...
11: Han kit on the frame, (hot glued over the top of all screws/staples & around the entire edge of where the hollow-core door panels met the wooden frame)...
12: Epoxy putty all around the edge of the kit, after having assembled the entire head/torso/legs & stapling down the edges of the kit...
13: The feet - hot glued to the panel & epoxy putty around the edges...
14: A thin layer of Elmer's Glue All over the entire exposed surface of the hollow-core door panels, to seal...
15: A top down view after the seal coat of Elmer's...
16: Beginning the BIG pour of Elmer's Glue All to create the base for the carbonite pools...
17: The project as it sits currently...waiting for the base o' carbonite to dry...
I should note that I'm currently only building the top/front of the prop. I'm building it so that I can add the lower part of the box with the Volvo panels/lighting/etc later...
To do(s):
1: Another pour of Glue All & puddles/pools...
2: Sand/round the edges of the frame...
3: Countersink the wire nails on the top of the frame, (the two layers of the frame & the door panels are screwed together & countersunk from the bottom)...
4: Paint frame & Han kit 'seams' with high build/filler primer...
5: Prime the Han kit...
6: Determine how to mount, (I'm planning on hanging the panel on the wall, leaving a 1/4" - 1/2" gap around the edges, painting the gap black, & putting some futuristic trim around it, a picture frame o' sorts...)...
<Sorry some of the pics are so fuzzy...I wind up takin' most of these pictures quickly, in the middle of the building process, & as a result they often wind up looking like I'm taking them in the middle of a seizure...>
Since I'm a member here now & thinking of the how-to aspect of making these things as I go along, (as well as taking pictures), I'm trying to detail my steps so that - on the off chance someone doesn't get all of the info they need from other folks threads - people can follow what I did.
I'll detail the pictures in order:
01: Picture of the head part of the kit, before any work was done.
02: Picture of one of the two doors I got for free, (they get thrown away once they've cut new doors to size using the originals as templates), from a local door manufacturing company...
03: Picture of the panel(s) from one of the doors after I'd torn it apart & cut off the damaged parts...
04: Another picture of the panels from the former hollow-core door...
05: The Han kit laid out on one of the panels...
06: Some work I had to do on the underside of the left hand of the kit, to make the spacing/mounting work...
07: Method I used to lift the torso/legs portions of the kit to get them connected/glued, (I tried super glue - fail, {I learned that CA glue is different than super glue...}, I tried epoxy glue - fail, eventually used a combination of hot glue & CA glue to get the head/torso/legs put together acceptably)...
08: The bottom part of the wooden frame I built...
09: Again, the bottom part of the wooden frame - with supports...
10: Hollow-core door panels, secured in the top part of the frame...
11: Han kit on the frame, (hot glued over the top of all screws/staples & around the entire edge of where the hollow-core door panels met the wooden frame)...
12: Epoxy putty all around the edge of the kit, after having assembled the entire head/torso/legs & stapling down the edges of the kit...
13: The feet - hot glued to the panel & epoxy putty around the edges...
14: A thin layer of Elmer's Glue All over the entire exposed surface of the hollow-core door panels, to seal...
15: A top down view after the seal coat of Elmer's...
16: Beginning the BIG pour of Elmer's Glue All to create the base for the carbonite pools...
17: The project as it sits currently...waiting for the base o' carbonite to dry...
I should note that I'm currently only building the top/front of the prop. I'm building it so that I can add the lower part of the box with the Volvo panels/lighting/etc later...
To do(s):
1: Another pour of Glue All & puddles/pools...
2: Sand/round the edges of the frame...
3: Countersink the wire nails on the top of the frame, (the two layers of the frame & the door panels are screwed together & countersunk from the bottom)...
4: Paint frame & Han kit 'seams' with high build/filler primer...
5: Prime the Han kit...
6: Determine how to mount, (I'm planning on hanging the panel on the wall, leaving a 1/4" - 1/2" gap around the edges, painting the gap black, & putting some futuristic trim around it, a picture frame o' sorts...)...
<Sorry some of the pics are so fuzzy...I wind up takin' most of these pictures quickly, in the middle of the building process, & as a result they often wind up looking like I'm taking them in the middle of a seizure...>
Last edited: