My Philippes Mal Pistol Progress..

Mechamaniac

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RPF PREMIUM MEMBER
Well, it's pretty far from being done, but I just couldn't resist showing it off...

I was lucky to score one of Philippes recasts of Mal's pistol from Firefly. I was luckier still to snag a set of walnut grips and brass thumbscrews from Phil himself.

Been working on it for a couple of weeks and I'm very happy with it overall. The cast was outstanding with only two major attachment/flash points. I had to heat the barrel with a hairdryer to straighten it just a smidge. All in all, this is one of the best, if not THE best, resin castings I have ever seen.

The hardest and most time consuming part so far has been removing the cast-on grips. That took many hours of patience and diligence with a dremel sporting various attachments, a good old fashioned buck knife, and a sanding block. I fitted the grips a little at a time, and marked a hole through the holes in the walnut grips scoring the resin. My proudest moment was when I drilled through the score hole on one side, and it matched the other side perfectly. Ahhh, I love it when a plan comes together. :D

So, here she is thus far...

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In addition to the wood grips and the thumbscrews, I'm planning to replace the front sight with Brass, and I'm waiting for an old auto pistol barrel from a friend of mine that I am going to insert into the hole I've bored in the resin. Once it's done, I'm going to attempt to finish it the way they did the original prop. I'm going to paint it bronze, then paint over that with a thin coat of plum brown which I will then weather off with some 1000 grit sandpaper.
 
Nice work. You gonna leave the safety catch in the safe position or are you gonna reposition it into firing mode?

Can't wait to see you assemble and paint it. Would appreciate if you could list what brand of paints you use and show your techniques of weathering, if possible. :thumbsup
 
<div class='quotetop'>QUOTE(NoHumorMan @ Feb 5 2007, 06:54 AM) [snapback]1412223[/snapback]</div>
Nice work. You gonna leave the safety catch in the safe position or are you gonna reposition it into firing mode?

Can't wait to see you assemble and paint it. Would appreciate if you could list what brand of paints you use and show your techniques of weathering, if possible. :thumbsup
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Thanks.

That's the only thing that has gone wrong thus far (knocks wood). I cut off the safety lever and was actually toying with the idea of making it moveable......until I broke it. I could still make it moveable, but having been glued back together, it would never stand the pounding. So, I reattached it in the up position since I plan to display this in a wooden pistol box and I have never seen anyone display their pistol with the safety off. :D

I've got a couple varieties of metallic gold and bronze paints that I snagged from Home Depot that I hope to use as the base coat. The hard part is going to be replicating the Plum Brown finish they used on the original. Plum Brown Barrel finish is readily available for use on real firearms, but it's a bluing/browning process designed to work on metal. I tracked down some plum brown stock paint for use on airsoft guns etc but I don't know how well it will respond to being airbrushed, so I might just try to find a commercial spray paint that closely matches the plum brown color.
 
I straightened it right to left. I think what you're seeing is an optical illusion based on the lines of the octagonal barrel because it's level on all four sides now. I also think the barrel is twisted ever so slightly near the breech end which furthers that.
 
<div class='quotetop'>QUOTE(Mechamaniac @ Feb 5 2007, 10:32 PM) [snapback]1412614[/snapback]</div>
I straightened it right to left. I think what you're seeing is an optical illusion based on the lines of the octagonal barrel because it's level on all four sides now. I also think the barrel is twisted ever so slightly near the breech end which furthers that.
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Well, mine was both bent towards the right and drooping down. Seems you corrected the sideways crookedness, but not the drooping.
 
<div class='quotetop'>QUOTE(Mechamaniac @ Feb 5 2007, 10:40 PM) [snapback]1412619[/snapback]</div>
I'll check it again, Thanks.
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Well, it could just be the pictures as you said... but remembering how mine was, I just thought I would say something. Would be sad if it was there and I didn't say anything and you'd see it after you'd painted it and stuff... that would be a bummer...

I didn't opt on getting the wood grips. How do they fit on the cast? Can't wait to see yours painted up and pretty. :thumbsup
 
The grips are just a bit oversized on the backstrap side, maybe 1/16 - 1/8". I gave some brief thought to sanding down the grips, but I don't want to mess with the natural slope of the grip, so I think I am going to attach them as is, and then add a thin strip of styrene on the back, in-between the grips, which should make up the difference, and cover the seam line too.

I also have to snag a cheap springer 92 beretta so I can cannibalize the hammer spur.
 
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