My latest Arc Reactor

Honus

Sr Member
I'm making an identical pair of these for a client- all machined aluminum and stainless steel construction. Figured we'd make them with eight segments since that's what the new movie version looks to be. Man are they a bit of work to make....
 
Looks really nice. I need to get an aluminum ring for my Jmtwo. The wire wrapping is nice as well. I used 45 feet on mine. The center stepped section almost looks like an Obi ANH emitter! Very impressive work!
 
Thanks guys! There's actually 48 feet of 26ga wiring on this one. Winding that wire is a PITA (takes about four hours)- I had to re do a couple of sections because I wasn't happy with them. The spider assembly is laser welded stainless steel and then I had to thread in the 32 #00-80 brass hex head bolts. The PCBs and spider assembly will be bolted to the stainless back plate using another 18 brass bolts. I still have to make the clear outer lenses and wire everything up.

Those little surface mount LEDs are pretty bright- I can't wait to see the final thing lit up.
 
Looks really nice. I need to get an aluminum ring for my Jmtwo. The wire wrapping is nice as well. I used 45 feet on mine. The center stepped section almost looks like an Obi ANH emitter! Very impressive work!

Where's that thread you were going to post BTW? looking forward to some pics.

And Honus...awesome...awesome to the max. I'm viewing this thread from the 80's in case you were wondering:p
 
Where's that thread you were going to post BTW? looking forward to some pics.

And Honus...awesome...awesome to the max. I'm viewing this thread from the 80's in case you were wondering:p

I'll post pics this weekend. I have to borrow a camera. I only have a 35mm SLR. I know, I know, get with the 21st century and get a digital already!:)
 
Got any tips for soldering those surface mount LEDs ?

I am a pretty decent solderer, however I've never done any surface mount stuff.

Looking great BTW. :)
 
Got any tips for soldering those surface mount LEDs ?

I am a pretty decent solderer, however I've never done any surface mount stuff.

Looking great BTW. :)

These little guys aren't too bad to solder. I've never really done any surface mount stuff before either. While a reflow oven is ideal for SMD stuff you can do it with a good soldering iron with a small tip.

I use this soldering station (it's awesome)-
http://store.sra-solder.com/product.php/6363/22

And this is the tip I use-
http://store.sra-solder.com/product.php/6397/0

Sparkfun has a series of surface mount soldering tutorials-
http://www.sparkfun.com/commerce/tutorial_info.php?tutorials_id=36

I'll be making a controlled reflow hot plate soon when I start working on the production pieces. Hopefully I'll get a hot air station soon- maybe for Christmas! I've got some fun electronics stuff in the works for people that want to add animatronics to props...

Jerome
 
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Here it is -finally finished and all lit up! There is a clear lens cover on the front but it's hard to see in the pics. It measures 4" diameter by 1" thick.
 
Excellent work! I wish I could afford one of these!

This looks exact to the Film-used Arc Reactor! :thumbsup
 
Thanks guys- glad you like it! All in all there's 26 stainless steel parts, 32 laser welded joints, 40 soldered joints, 3 acrylic lenses, 2 machined aluminum parts, 50 micro sized brass hex head bolts, 6 allen head bolts, 50ft. of copper wire, 9 surface mount LEDs, 9 surface mount resistors, 2 circuit boards and 1 brass mesh piece in each reactor- whew!


At some point I'd still like to get a kit going but I'll probably wait until the new movie comes out.
 
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