Hey Ericqueen,
I finally made the right sized template. Though, I still think I am going to do it in "Two pieces (front and back) as the thin foam that I have doesn't seem to be to strong. I am using some thicker "puzzle" tiles of EVA foam that seem more durable than the rolled. One tile isn't big enough to create the template as described.
Anyway, couple more questions.
1) The "nose" piece where the tubes connect to. Did you glue two pieces of foam together, then shape it? Then drill the holes for the tubes.
2) Speaking of the holes for the tubes, in the post for your first mask (image link below) I saw a photo where you drilled the holes for the tubes. Any advice on spacing?
http://www.therpf.com/attachments/f24/my-foam-bane-mask-wip-img_3699.jpg-110819d1346438611
3) The "connectors" you are using for the tubes what are they? Especially the blue one and the wide round one. (in image below). I think the rest of them are "noise makers" correct?
http://www.therpf.com/attachments/f...ip-done-20121006_003748.jpg-116996d1349460094
Thanks again in advance..