IRONMAN Easy Cut FOAM building

I think I finally found something comparable here in the states to the foam you are using. It's called Cell Foam 88 and is cheap and readily available at many hobby and craft stores here. It comes in sheets of 11.5 x 11.5 x 5mm. They use it in architecture models and other crafts, can be sanded and painted easily too.
 
I think I finally found something comparable here in the states to the foam you are using. It's called Cell Foam 88 and is cheap and readily available at many hobby and craft stores here. It comes in sheets of 11.5 x 11.5 x 5mm. They use it in architecture models and other crafts, can be sanded and painted easily too.


That's really awesome! why not in bigger formats then :-(
The material you found is properly the white foams?
Maybe you can send me a picture. I like to see it :)
I think you have the good one there!
 
Depron foam looks like another candidate too. And according to several youtube videos, looks super flexible and also comes in a ton of sizes. People are using this stuff to make foam rc airplanes because of the flexibility, shapabilty, and durability.
 
I love everything about this build. The craftsmanship, attention to detail, and innovation of using a material for something it was never designed to do. Love, love, love, it.
 
Looks really good. I am leaning more and more towards a foam build over my paper/resin one.....too far to give up yet. My next build deffinately. The foam you are using reminds me of the stuff I used to heat/sound dampen the firewall of my jeep.
 
help me GrimmpyDinky in making also my own Iron Ma Mark IV costume.Please??

shouldnt you maybe state your questions, so that someone can help you?

just asking for help wont do you any good. be more specific


Thanks for the both posts.

The suite is going well. I will update soon. Making the templates and for everyone soon available also how to make depth detail parts / specs. with 5 mm foams. From my count 27 extra parts i designed (all above the legs ) redesigned. all questions will be in it. simple TIP for beginners. When you start building 1 session like...hmm..biceps, make both Left and right in the same time. scroll in pep prog 3D view for every possible angle (left, right, bottom and top) make the right assemble witch part you have to bend or in witch degree it has to be bend. When you placed both biceps (for example) next to each other you can see and feel you are going well. Use the glue inside also if some parts are not bend in the same degree as the other. when heat glue is inside you can bend it in the right position. Always think symmetric otherwise you next bicep build will be different. never ever ever ever never build one session first making left and the next day the right one :)

The muscled ironman templates will be coming soon!!!! i promise

Also i have to thank the post in my threat about styrospay 1000!
damn... somehow its the best stuff on the market to make foams as hard as resin....hmm i like to call it....please....real steel!. hehe

This month i am really busy on some other important thinks. but heeee.
thanks for all comments. it motivates me! I love you guys.
 
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Dude! Its nice work! How much of those plates did u use? Till now. Very interessted i'm from holland too

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Great work so far! I was at the Formido this evening, and they have it, didn't need it though. Can't wait until you share the files, I want to take a go on the hemlet.


It's a small gathering of dutchies right here :)
 
So,

I posted earlier about my skeptacism about this material. I think if you can find the right coating for this foam it may work.

Gimmpy- How did your coated samples turn out?

Also, I found this website that will sell you a kit to allow you to mix our own coating to optimize properties.

They even have a fiber reinforced product to add for strength.

Hot Wire Foam Factory

I really want to buy this kit to play with it and see if it can toughen up that foam. This won't happen until my desert storm batman is done. I got my project time full with that one.
 
Hey GD, remember me mate ? :)
I'm waiting for your progress pics, like a lot of other people i think :lol

Anyway, I told you i was going to redo my helmet, what I did :)
Tell me what you think about it !
I made it openable using magnets, check STEALTH thread, around page 20 to see what i'm talking about.

12280701567024_iron_man_try2.jpg
 
Great build! I'm thinking about building something out of foam myself. I see the foam you used is called Depron but it's apparently hard to get in the US. I did some digging though, and I found this RC model maker forum post:

Depron Foam sheet - RC Groups

Which indicates that Depron may be also known as XPS aka extruded polystyrene. Which is another word for styrofoam, and the same stuff used for house insulation.

Now I know house insulation is pretty smooth, and tough. But in the 1" thicknesses at least it also doesn't bend much and instead prefers to simply snap. The same goes for the kind of stuff used in egg cartons.

So how does this Depron behave? Does it bend without heat? Will it snap cleanly when too much pressure is applied?
 
heeey MrBibou,

I must say....it's Awesome !!! Great to see the foam build again :) Nice 5 mm cut there. Super done mate. The helmet looks even better then before!!! missing some little depth details in you biceps and underarms where the two parts has to connect. but heeeeyyy....wtfun. i like your massive build!!! I will follow you :p keep up mate.
 
What you could try as well is use something called 'smoothcast' by smooth-on. It's a 2-part plastic used for mold, but could also be used as a laminating resin.
I don't know if you live close to Amsterdam or not, But in Amsterdam there is a Store called 'formfx', they sell it. You could also order it online by going to their website (click me!)
 
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