Hero Phaser Scratchbuild

I did the best I could fixing the front side, but it's tough sanding around the ribs like I said.
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B&W fins cut out with my Dremel.
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I taped the shells together, and placed them on a board to keep them even. I used a file to finish out the fin cutout. I cut a short piece off the file to make it easier, this really helps to get at tough spots.
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Small files finished it up.
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Absolutely stunning work! That is the best looking pistol body I've seen before. Just like the phaser I, THAT is THE phaser, no doubt! Just incredible! I can't wait to see the two put together.
 
Thanks a lot guys!

I've started on the build. I have a P1 release made by Junkman on the TPZ.
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The safety pin is meant to be re-bent to form a spring, but I have no idea what to do with it.
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The GJ hero has a spring which runs to the rear, but Junkman's latch design requires a forward pull to engage the P1. I had to attach a rear facing spring in a way that would pull forward. I drilled a small hole in the latch.
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I then attached a piece of wire trough the hole, ran it down the front side of the latch, then under and out the back side.
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Then I attached a spring to the wire.
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By pulling back on the spring, the latch is pulled forward.
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Pushing the release button forces the latch back.
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I've also got most of the P1 parts made, including the thumb wheel and sight hood.
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I looked close at screen caps, and the GJ pics, to try to get the sight hood shaped right. This also looks close to how Matt Jefferies originally drew it.
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I started making the P2 cut outs.
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A few edge chips to fill.
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I also had to grind the inside a bit.
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Grinding out the P1 to mount the sight.
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The cut out for the rear fins are walled in with brass sheet.
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I also anchored in a brad to attach the release spring too.
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