Whelp we're outsourcing (again), nylon bristles getting manufactured out-of-house lol. At least that will be done.
Something bothering me though, what are you guys' thoughts on the toothbrush cap on the bottom? It is not a very tall piece, and if you just cut down a cap, you end up with a small donut-shaped piece that then has to be glued on (not a very strong bond). The two solutions (wish I knew how they did it on the original lol) I came up with are to:
1- Cut the cap, lay it down on parchment an fill it in with a little resin (and perhaps an imbedded screw with a little jig), and then it gets screwed into a pilot hole in the bottom of the buddy.
2- Incorporate a hole in the bottom of the buddy that lets a whole cap drop right in to the right depth, so it gets glued in as a whole cap.
#2 would be
very secure, but the caps have ribbing so there would be little gaps between the round hole in the buddy and the indented ribs around the perimeter. Those little triangular gaps would be small, but I feel like my OCD would not like that; on the other hand, a little PVA glue rubbed in around there would fill those nicely I'm sure.
#1 would work too, but there might be a screw head visible if you looked inside the cap. It could of course be painted/whatever white.
Am I just overthinking all of this? Thoughts?
Revising the Buddy this afternoon and then test-printing another set of prototypes.
