Green Hornet Mask Questions

[GreenHornet66]

Complete newbie here! Planning to make a custom fit Green Hornet Mask from the 1966 Van Williams hornet. I know I need to do a mold of my face, then a positive to sculpt the mask on...then a mold of that. It's at this point that I get lost in the process. Thinking the mask should be out of some kind of urethane? I'd love any and all comments, suggestions...help! Thanks!

 

[laellee]

I can't speak for the original material, but I worked one up for a member here that was printed in PLA filament. It was absolutely wearable, but a urethane cast with separate hornet 'button' would look amazing and be more comfortable I think. Worbla would be a good material for the base too.

(below was a rough print with a separate hornet button)