Andy,
If you haven't gotten the foam yet, I buy it locally in Danville, pretty cheap and it comes in 4 x 8 sheets 1 inch thick, if you only need a small amount to do this one case let me know I have extra. I'll pm you my phone number if you want to meet and pick it up prior to the prop party.
I have about 4 of the video recorder cases mentioned in your other thread, as well as the TNG tape case used.
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