First Build - Iron Man Mark VIII Helmet - WIP

Cineris

New Member
So, I just kind of stumbled onto pepakura one day, and from there, I found the RPF after a bit of Googling. Long story short, I found this thread and downloaded the file for the Mark VIII helmet, and set to trying to figure out how to turn it into a finished product.

This is currently a work in progress. I just finished the paper today. And before anyone asks, yes, I did 90% of the work at my computer desk :lol















I did learn a few things along the way as well.

First off, I went and bought a cutting mat and comfy X-acto knife about halfway through the cutting. The scissors weren't working out as well as I'd hoped.

Also, Elmer's Craft Bond (top right of the first picture) is great for this type of thing! Especially the precision-tip tube that I was using.

Use 110lb card stock instead of 65lb cover stock. This is all done with 65lb, and I'm sure that the intricate parts (especially the lines coming up the forehead from the eyes) would have turned out much better with stiffer paper.

HARD lesson learned: Make sure to print the numbers for where flaps get glued on the INSIDE of the parts, not the OUTSIDE. This led to a lot of my assembly time being spent with the model open in pepakura so that I could see how the pieces fit together.

And lastly, I think that this helmet may unfortunately be a bit too small for my head, so I'll be sure to measure and scale properly before my next one.

All in all, This has been a lot of fun thus far, and I'm looking forward to continuing to work on it. It's looking like I'll be able to resin the outside tomorrow, so if I do get to, I'll post an update from that.

ANY advice whatsoever is always greatly appreciated! Like I said, I've never done anything like this before (up to this point). I've done body work on cars for years, so the fiberglass and bondo itself is familiar to me, but this type of application is entirely new, so any pointers are fully welcome and appreciated.

Thanks!

PS: This is only my second post, but this seems like a wonderful community, and I look forward to becoming part of it!
 
Hello, I am new to this and I would love to make a suit. My question is how do you measure for a 6-2" male. I don't understand the measure part. Any help would be great. Thank you
 
For a first timer your work is very well done. Pepakura can be a bit tedious, keep going. You armor should turn out as well as the helmet did, you will have an excellent suit. You said that you stumbled onto pepakura. You are absolutely stumbling in the right direction, kudos! Welcome to the RPF.
 
Very clean, great for an experienced builder, awesome for a first timer !!! Take your time when it comes to the resin and Bondo.
 
After a fairly long break from this project, I'm finally getting time to work on it again, and I fiberglassed the outside of my mask today.

I do have a couple of questions though.

Toward the end, the fiberglass had started to cure a tiny bit and i have a handful of small bumps from tiny globs of the fiberglass on the mask.

I'm pretty inexperienced with fiberglass and I just wanted to know if these should sand out well, and whether I should sand them down before I bondo the helmet, or if i should just let the bondo even it out? The bumps are pretty small, but I also have some runs under the ears and a large run under the chin, including a nice glob in the detail groove. (Pics below)




 
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