Disney+ Kenobi Lightsaber

Ratliff

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The D+ Kenobi hilt is on my Mount Rushmore. I love how it bridges the trilogies and looks like it’s been through hell. It’s taken me a few tries to get a result I’m happy with but here’s my attempt at a recreation.

It looked like there were few props used throughout the series but I tried to match, scratch for scratch, the hero featured on the Total Film cover which also looks to be the same prop used in the wooden box scene and close-up shot before the final duel with Vader, based on scratch patterns.

At the bottom, I have a breakdown of my process, parts, mods, etc., for anyone interested in that sort of stuff. It’s nothing revolutionary, just the way I went about it. :)

Goal post references:
Screenshot 2024-02-01 at 5.46.13 PM.png IMG_1136 copy.JPG Screenshot 2023-12-25 at 6.20.39 PM.png Screenshot 2023-12-25 at 6.20.10 PM.png

Finish product:
Total_Film.jpg

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The Deets
I would have loved to build this from a Master Replicas like the real deal, but those things are hard to come by and it’s probably sacrilege to tear one up so here is what I rolled with:

Base:
Older generation Roman’s Inception - The mid-band chrome is smoother on the earlier gens in my opinion.

Other Parts:
Roman’s Buried Hope brass neck – The raw brass color looks to match the MR best.

Roman’s static two-piece balance pipe – It kinda looks like they used the FX version in the show based on some of the unique angles the FX version has but Roman’s two-piece is too badass not to use when the opportunity presents itself.

KR Sabers pommel – In my opinion, the simplified look of the KR Sabers pommel is a closer match to the MR and luckily the threads match.

Mods
Aside from retrofitting the static balance pipe, which was a pain with my basic tools, the only mod I made was to the gear greeblie by adding the extra angle on the inner circumference and polishing to a mirror finish to match the MR.

Weathering
It took some experimentation to get the look I wanted for the grenade and booster section. In my first failed attempt, I tried stripping the anodization, masking out all the scratches, and airbrushing back on the black. The result was pretty cool but in my opinion, the real thing looked like it was more worn-off wear than flaked-off paint.

In my final version, I ended up using an exacto and sandpaper to match the reference photos. There were a few small areas I couldn't find references for so I had to improvise here and there. After all the scratching and sanding, I dusted those parts with Mr. Hobby matte top coat and used Tamiya Weathering Powder to age the crevasses. The prop looks caked in sand in the wooden box shot but it looks relatively clean on the Total Film cover so I went with the cleaner look.

For the chrome mid-band, I’m letting the scratches happen naturally over time but there was a small nick below the gear greeblie that I replicated with matte enamel.

The copper neck was weathered with a base coat of Mr. Hobby black and a top layer of Abteilung Starship Filth oil paint to feather the edges.

The brass neck was weathered with several light layers of brass black and a final layer of Mr. Hobby black.

The clamp card I patinaed with white vinegar and salt fumes to give it a dull aged texture.

The balance pipe is all Roman’s work and it is beautiful.

Thats it. Thanks for looking!
 
Amazing work, looks like the real thing

And I wouldn't feel too bad about not using an MR. At the 2023 LA Comic Con, apparently OWK show propmaster Brad Elliot stated that they got a Roman Props Inception Elite when doing the design work on the hilt, and that on the final version (Most likely the one you're referencing) the bottom 2/3 or so was an MR, and the Emitter was some from an unidentified ANH replica. He stopped himself from going into the particulars so it's unclear if the even some parts of the hilt are Roman's. All he said was that they used a Roman Props to reference and design.
 
I'm giving serious thought about machining one of these from scratch for myself. I've not seen the show but this hilt feels like what it should've looked like in RotS for me. There's something about the original dimensions of the balance pipe on the RotS Hero body that just does it for me. Though I might just push mine more ANH in direction though.
 
I'm giving serious thought about machining one of these from scratch for myself. I've not seen the show but this hilt feels like what it should've looked like in RotS for me. There's something about the original dimensions of the balance pipe on the RotS Hero body that just does it for me. Though I might just push mine more ANH in direction though.
I'd love the see that!
 
I was talking with starkiller late the other night in the phone, and was just explaining how much I hated the show, but LOVE this saber.. I love how they changed the emitter over to the balance pipe and weathered it up..

Great choice..
 
I was talking with starkiller late the other night in the phone, and was just explaining how much I hated the show, but LOVE this saber.. I love how they changed the emitter over to the balance pipe and weathered it up..

Great choice..
The saber definitely deserves more love. :)
 
Not to hijack your thread, but I had a bunch of leftover parts and curiosity got the better of me. Debating whether to drop the cover tech and drill for a d-ring.

IMG_4168.jpeg

(Desert Wanderer, Roman balance pipe, Graflex clamp, Rebelscum bubbles and some old Russrep transistors that thread into the existing button backs. I wrapped the clamp area in aluminum tape before putting on the clamp.)
 
Not to hijack your thread, but I had a bunch of leftover parts and curiosity got the better of me. Debating whether to drop the cover tech and drill for a d-ring.

View attachment 1878367
(Desert Wanderer, Roman balance pipe, Graflex clamp, Rebelscum bubbles and some old Russrep transistors that thread into the existing button backs. I wrapped the clamp area in aluminum tape before putting on the clamp.)
I really dig this! I think the d-ring would look pretty rad too if you go that route. Love the progression of the clamp section.
 
I really dig this! I think the d-ring would look pretty rad too if you go that route. Love the progression of the clamp section.
Thanks. The clamp can also stand another half turn of the lever to get rid of the gap between it and the foil; just didn't want to scratch up the saber. I also think I need to darken up the brass with some brass black.
 
Thanks. The clamp can also stand another half turn of the lever to get rid of the gap between it and the foil; just didn't want to scratch up the saber. I also think I need to darken up the brass with some brass black.

I don't know... I like the way it contrasts now.
 
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